Process Engineer

Mission

The mission of the  Process Engineer is to control, monitor, standardize, optimize, improve  processes.

• Follow up & Reduce Defects rate for line to achieve annual target and suggest solutions to avoid future problems
• Follow up daily scrap and find reasons of scraps to avoid scrap reasons and to be within approved range
• Validate any modifications for actual products to make sure of standards applications with all departments.
• Provide Technical support to production department in case of need to solve any problems which could disturb lines and cause stops.
• Plan & implement ideas for safety & quality improvement, Productivity increase and cost reduction.
• Analysing Data that come from production lines to illustrate the fields of improvements using (Excel & Minitab).
• Process Standardization, Support operators training to insure maintaining safety & quality levels standards.
• Implement, Review & update Control charts to ensure process is under control within the upper & lower control limits.
• Support Customer claims Analysis, Corrective/ Permanent actions are taken.
• Follow up Consumption rate for existing materials & Validation new suppliers for materials.
• Validate New process/ Products or any change of existing process to optimize the best production flow with minimum cost.
• Follow with maintenance all actions done on machines & validate the output after any big maintenance job happen on machines
• Cooperate with maintenance on building the preventive maintenance plan for machines.
• Implement, Review, update the master process to insure process stability

Context :

• 50% of the daily activity in the workshop field
• Support could be delivered during working time of production (including middle and night shift) in case of major stoppage and/or defect rate.

SQCD focus, reactivity is a must.