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Job Description
- Apply Lean Manufacturing and Six Sigma tools and methodology throughout the facilities and processes.
- Drive the standardization of processes and implementation of metrics and best practices.
- Conduct optimization studies and perform detailed engineering analysis of existing facilities, systems & process equipment.
- Organize workflow to meet specifications and deadlines
- Lead and support root cause analysis when issues arise and suggest corrective and preventative actions.
- Ensure output meets quality standards
- Maintain KPI targets in line with business strategy.
- Assist in the training of staff ensuring that they develop the skills to become subject matter experts in various systems and processes; enabling them to implement and sustain the improvements.
- Introduce the basic lean tools to the shop floor level such as 5S, Visual Management, Standard operation procedures, 9 type of waste, Process mapping, Lead Time breakdown, Takt Time, …etc.
- Analyze the processes using the proper tool of process mapping such as VSM, Flow chart, Spaghetti Diagram, Lead Time breakdown, …etc
- Making manuals such as (SOP,QCO,TPM,OPL)
- Analyze the process right loading and number of operators by using work Load analysis and Yamazoumi Chart.
- Calculate OEE and improve it.
- Develop operational strategies to achieve production and financial objectives.
- Maintain production documentations
- Assist in developing production budgets and schedules.
- Supervising the implementation of plans and monitoring the efficiency of implementation.
- Implement cost reduction initiatives while maintaining high quality standards.
- Provides training and guidance to team members to accomplish production goals.
- Investigate problems, analyze root causes and derive resolutions.
- Responsible for implementing any changes to the production plan operations
- Monitoring waste rates, production scrap analyzing root causes and suggesting means to reduce waste
- Report to upper management
Job Requirements
- Bachelor’s degree in Mechanical Engineering / Production / Industrial
- 5 to 10 years experience in the production field
- Proven experience as production manager (minimum 3 years)
- Excellent organizational and leaderships skills
- Experience in reporting on key production metrics
- ISO standard knowledge
- Good Command of English
- Knowledge of MS programs.
- Knowledge of ERP System
- Attention to detail
- Strong decision-making skills and a results-driven approach
- Knowledge of Lean six sigma concepts is a must
