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Preparation Leader Engineer

Arab Otsuka Nutraceutica...
10th of Ramadan City, Cairo
Arab Otsuka Nutraceuticals   logo

Preparation Leader Engineer

10th of Ramadan City, CairoPosted 6 hours ago
1 open position
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Job Description

The Preparation Engineer is responsible for overseeing the pre-mix and syrup preparation systems in a CSD glass bottle production line, ensuring optimal performance, hygiene, and compliance with Krones specifications. This role bridges the gap between process engineering, quality assurance, and production readiness, with a strong emphasis on food safety standards and line efficiency and will be reported to production manager.

Preparation Leader responsibilities 

  • Manage and optimize the syrup preparation process, including sugar dissolving, mixing, deaeration, and carbonation stages.
  • Operate and maintain Krones Premix systems, ensuring accurate blending and CO₂ dosing.
  • Monitor and calibrate flow meters, temperature sensors, and pressure gauges to maintain recipe integrity.
  • Develop and implement CIP (Clean-in-Place) protocols for preparation of tanks and pipelines in compliance with HACCP and ISO standards.
  • Collaborate with filling and packaging teams to ensure synchronized batch readiness and minimal downtime.
  • Create and maintain Standard Operating Procedures (SOPs) for all preparation activities.
  • Conduct root cause analysis for any deviations in product quality or process parameters.
  • Coordinate with utilities and maintenance teams for steam, chilled water, and compress air supply to preparation systems.
  • Support commissioning and validation of new equipment or upgrades, especially Krones-integrated systems.
  • Ensure traceability and documentation of batch records, ingredient usage, and cleaning logs.

Job Requirements

Key skills and experience required

  • Bachelor’s degree in food technology, Chemical or agricultural Engineering.
  • +8 years of experience in beverage preparation, preferably on Krones CSD glass lines.
  • Strong understanding of carbonated beverage formulation, mixing ratios, and CO₂ solubility.
  • Familiarity with Krones automation platforms (e.g., HMI, PLC interfaces).
  • Experience with food-grade utilities and hygienic design principles.
  • Knowledge of Lean Manufacturing, TPM, and continuous improvement methodologies. 
  • Proficient in process control systems and recipe management software.
  • Detail-oriented with strong analytical and troubleshooting skills.
  • Knowledge of GMP, HACCP, ISO 22000, and other food safety frameworks.

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