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Lean Deployment Leader

Oriental Weavers
10th of Ramadan City, Sharqia

Lean Deployment Leader

10th of Ramadan City, SharqiaPosted 2 months ago
54Applicants for2 open positions
  • 50Viewed
  • 7In Consideration
  • 1Not Selected

Job Details

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Job Description

Job Objectives

  • Deploy the Oriental Weavers Manufacturing System based on lean manufacturing concepts and principals.
  • Introduces, explains rationale and ensures support for new ways of working associated with OWMS.
  • supports plant management to change the culture and mindset of people toward day-to-day continuous improvement by leading others to and through implementation of OWMS activities.
  • Design and develop material handling systems to improve the movement efficiency & Quality.
  • Communicates and engages at all levels within organization to achieve operational excellence using .
  • Crystalline the best practices of the factory and make them public for replication.
  • Reports to Lean Management System Manager as a part of Operational Excellence organization.

Job Duties 

  • Introduce the basic lean tools to the shop floor level such as 5S, Visual Management, Standard operation procedures, 8 type of waste, Process mapping, Lead Time breakdown, Takt Time, …etc.
  • Support Building of organizational capability through developing employees by training and coaching and providing the knowhow techniques of Oriental Weavers Lean Manufacturing system.
  • Support and facilitate teams and individuals to identify the needed lean tools and implement lean management system technique in day-to-day activities & continuous improvement projects.
  • Give proposals for creating proper process KPI's, if required
  • Align and update yearly OWMS action plan (dashboard).
  • Evaluates current material handling process, considering innovations in material and methods.
  • Lead and coach improvements activities to achieve most efficient and cost-effective handling and packaging procedures.
  • Drafts sketches, samples, and written analysis of proposed designs or improvements to handling system, packaging, and other related elements.
  • Collaborates with clients, engineers, and other staff to understand the specified material and the conveyance, transport, or other handling needs.
  • Lead change in internal and external material logistics
  • Train / assist Teams in learning of material handling Lean tools and techniques.
  • Analyze the processes using the proper tool of process mapping such as VSM, Flow chart, Lane diagram, Spaghetti Diagram, Lead Time breakdown, …etc
  • Analyze the process right loading and number of operators by using work Load analysis and Yamazoumi Chart.
  • Create documentation on the best practices of the factories and make them public.
  • Impose & deploy the competition spirit between different processes and factories through benchmarking and best practice sharing.
  • Report on monthly bases the Lean management system performance and achievement to Lean management system manager.

Job Requirements

Practical Experience 

  • 1-3 years practical experience in lean manufacturing systems implementation and 3 to 5 years overall experience.
  • Conduct awareness and training session to technicians and supervisors and leaders by himself is a must.
  • Support Building a new lean management system and create documented procedures himself is a must.

Qualification & Certification:

  • Certified lean manufacturing Green belt is a must, Certified Six Sigma Green belt or equivalent is an optional.
  • Problem solving techniques.
  • Cooperative and good communicator with all parties and different level of the organization, especially in shop floor level.
  • Influencing skills: properly sell the ideas to convince customers
  • Awareness of Continuous Improvement activities.
  • Result oriented with structured approach.
  • Good data analyzer.
  • Report writing skills.
  • Good trainers / Presentation skills.
  • Adaptability in new challenges.
  • Good Command of English.

Education:

  • B.Sc. of Engineering or equivalent from reputable university.

Other Requirement: 

  • Knowledge of MS programs.
  • Knowledge of MS Project.
  • Knowledge of Minitab or equivalent programs.

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