Process Engineer

Main Job Purpose:

Manage the end to end of project puts right focus on time delivery & a smooth vertical start-up in the designated areas of responsibility as well as the project as a whole.

Key Accountabilities:

• Principal Responsibilities during project start phase
• On Time In Full (OTIF) end to end delivery of Project GF, adhering to Unilever standards and ensuring safety as our number 1 priority
• Development and maintenance of project stakeholders Relationships.
• Regional & Local stakeholder management
• To implement Unilever sustainability targets on Greenfield and brown field sites.
• Sonolation & Skid Technology Leader
• Commissioning Plan Management with UEnS- R&D
• Transition Engineering Management
• CIP Matrix Design
• Manex process team champion
• Regional & Local stakeholder management
• Communication Plan Preperation – Documentation Standardization – Report Scheme
• HR Related Items Management
• Conversion Cost Estimations
• Manning assumptions/estimations
• BC Update – As per respective areas
• Outputs / performance Metrics
• OTIF delivery of Project GF
• Delivery of Opco’s Performance Metrics for Projects (responsiveness)
• Safety
• Customer / Stakeholder Feedback

Main Roles & Responsibilities

• Planning mixer production, team shift organizations, bulk raw material quantity related with filling lines productions in the factory and third party
• Ensure semi-product productions in quality standards with hygienic & safe conditions, taking countermeasures to improve
• Minimize RM packaging wastes in association with procurement department and suppliers
• Minimize RM transportation cost in association with procurement department and suppliers
• Capacity control of process in short & medium term for forecast up-downs, works closely with factory planning, take countermeasures for the live demands
• Making daily SAP transactions, review the weekly and monthly reports in SAP
• Periodic counting actual stock of raw materials at the process and comparison with the theoretic values in SAP
• Periodic calibration of weighing, critical temperature and pressure systems ( flowmeters, daily tanks, mixers, pre-mixers, raw & semi-product storage tanks, thermocouples, pressure indicators etc…)
• Raw material balance and over & under consumption minimization activities
• Studying new innovation and investment projects, supporting preparation the capital expenditure of required new or upgrade equipments, commissioning and start up the projects with engineering team at the shop floor
• Corporate studies with R&D and procurement for new production recipes & parameters, alternative raw material trials and get ready the recipes for production
• Coordinate and make production trials with R&D at the process, make all preparations before and after the trial
• Rework of semi-product trials according to R&D approval and rework procedures
• Improve agreed and set relevant KPI targets, OPE, right first time, number of quality failures, OR, number of breakdowns, etc
• Make utilization improvement activities, especially reduction of batch cycle times
• Energy and water consumption ( cleaning & disinfection) minimization activities
• Ensure and improve quality(ISO 9000), safety(OSHAS 18000), environment(ISO 14000) hygiene(GMP & Best Practices) standards at the process
• Making low cost automation and eliminating non–value added operation activities especially about raw material preparation, feeding procedures and physical & chemical analysis procedures
• Planning training and maintain suitable facilities to improve actual operator levels and new operators
• Coordinate WCM activities at the process(Autonomus maintenance, kaizens, F-tags, OPL, etc…)
• Coordinate overshift, absents assignment of mixer operators and inform HR