Soap Plant Manager - Suez

Confidential Company - Ataqah, Suez

83
Applicants for
1 open position
23
Seen
16
Rejected
Experience Needed:
More than 10 years
Career Level:
Manager
Job Type:
Full Time
Salary:
Confidential
Vacancies:
1 open position
About the Job
  • Drive effectively operations of 240 TPD of Continuous Saponification Plant , soap noodles filling and Soap finishing lines
  • Deliver forecaster & planned quantity of production outputs of soap noodles and soap bar SKU wise on a monthly basis ensuring market services levels as defined.
  • Drive cost efficiencies and bring about overall reduction in the cost of production & to this end, ensure appropriate use of costing systems & data analysis.
  • Ensure CAPEX execution as per budgets.
  • Handling manpower as per the need for effective operation
  • Improve overall equipment effectiveness (OEE) and technical efficiencies
  • Ensure machine up-time planned shutdowns for preventive maintenance and quick turnarounds of breakdowns.
  • Ensure that the factory team of managers and workmen are in a state of high motivation as evidenced in their problem-solving approach, willingness to stretch and willingness to collaborate with other teams.
  • Ensure capacity utilization, line and labor productivity and plan for capacity expansion ahead of need.
  • Ensure implementation of HSE standards and effluent treatment. Eliminate occupational hazards and disease & ensure prime health in the work.
  • Plan & ensure optimum inventory level of engineering stocks & spare parts.
  • Developing reliable vendors for spare parts and maintenance services.
  • Ensure thorough investigation of accidents.
  • Design & institutionalize appropriate engineering solutions & safety measures to prevent accidents.
  • Review performance of Operation department (production & maintenance) with the objective of improving performance & building greater result orientation.
  • Lead all projects related to execution of planned capital expenditure including erection & commissioning of Continuous Saponification plant and soap bagging.

KPIs

  • Production Volumes
  • Cost optimization
  • Material/Equipment Efficiency.
  • Project implementation and commissioning
  • Team Skill Enhancement
  • Strategy Planning / Budgeting
Job Requirements
  • 10-15 years of experience in manufacturing of soap noodles through different routes of soap making – continuous saponification, cruncher saponification, vacuum drying of neutral oils, distilled fatty acids, blend of oils and fatty acids. Handling of finishing lines of toilet and laundry / multi-purpose soap lines in a Personal Care/Home Care Manufacturing Industry in the Managerial Role.
  • Desired qualification will be of Oil Technology / Chemical / Mechanical qualification in Engineering from a Reputed Institute.