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Job Description
Key Responsibilities
- Monitor daily production operations across extrusion, welding, cutting, and packaging lines to ensure targets are met in terms of quantity, quality, and timing.
- Optimize production processes to enhance productivity, reduce waste, and minimize costs.
- Design and implement new processes, integrating innovative technologies.
- Support new gasket profiles or mold launches by preparing process flows, determining production parameters, and coordinating trials.
- Identify and resolve technical issues to minimize downtime and maintain quality standards.
- Develop, maintain, and implement SOPs to ensure consistent product quality and operational efficiency.
- Track and analyze production data, including Overall Equipment Effectiveness (OEE), and report key metrics to management.
- Create VSM and Process Flow Charts.
- Improve machine utilization rates, reduce idle time, and implement methods to increase throughput.
- Collaborate with Quality Control to address defects, improve product quality, and reduce scrap or rework.
- Work cross-functionally with planning, procurement, and quality teams to align process improvements with production goals.
- Stay updated on industry trends to introduce innovative production techniques.
- Supervise daily production operations, ensuring timely, efficient, and cost-effective output.
- Lead process improvements using Lean, Six Sigma, 5S, and Kaizen methodologies.
- Ensure compliance with ISO standards, safety regulations, and company policies.
- Train and mentor production staff on best practices and new procedures.
Job Requirements
- Bachelor’s degree in Mechanical Engineering or Industrial Engineering.
- 2 to 4 years of experience in production engineering, process engineering, or a similar role within a manufacturing environment (PVC manufacturing/ home appliances - Refrigerators manufacturing experience preferred/ PVC Gaskets).
- Strong understanding of manufacturing processes, machinery, and technical problem-solving.
- Proven experience in process improvement and lean manufacturing methodologies.
- Hands-on experience with OEE tracking, Six Sigma, Value Stream Mapping, or similar efficiency measurement systems.
- Proficiency in using CAD software, production planning tools, and other relevant technology.
- Knowledge of industry standards (ISO) and regulatory compliance in production processes.
- Preferred living in Cairo or Al Sharkia.
Skills
- Strong communication skills and ability to collaborate with cross-functional teams.
- Excellent English language skills, both written and verbal.
- Strong organizational and problem-solving skills.
- Ability to work under pressure and manage multiple priorities in a fast-paced environment.
- Good understanding of production processes and resource management.
- Analytical mindset with attention to detail.
- Strong software skills, particularly in MS Excel, ERP systems, and production management tools.
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