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Job Description
Reports to: Production Manager
Category: FTE
Unit / Division / Department / Section: Production
Location: Egypt
_________
JOB PURPOSE
Manage the production and manufacturing of pipes and fittings in a safe and efficient manner so that production targets are achieved with minimum waste that meet quality standards and client specifications.
Number of Staff Supervised:
- Direct Reports: 4-6
- Indirect Reports: 50 - 100
KEY ACCOUNTABILITIES
Manufacturing
- Supervise the production process to ensure finished products meet quality standards / client specifications.
- Monitor the use of raw materials to minimize waste.
- Supervise the use of machinery at all stations by production staff in line with established guidelines to maximize output and achieve efficiency.
- Oversee the use of BAAN to ensure all materials and hours are immediately logged in the system.
- Make sure all orders are closed in BAAN when finished products are delivered to final stock.
Liaison & Coordination
- Coordinate with maintenance to ensure the maximum availability of machinery for production.
- Coordinate with the store to ensure raw materials are available to meet the production schedule.
- Liaise with the technical staff regarding any issues that delay the manufacturing and delivery schedule.
- Coordinate with QC personnel to ensure final products are tested, labelled, and released for final delivery.
- In conjunction with QC personnel identify defective products and recommend corrective actions or repairs
Policies and Procedures
- Comply with operational procedures and instructions when performing all job tasks and activities.
Employee Effectiveness
- Promote employee engagement & team effectiveness.
- Conduct annual performance appraisals and provide staff feedback.
- Establish subordinates' annual objectives and targets.
HSE
- Develop a safety culture by ensuring all staff comply with HSE policies and procedures.
- Participate in QHSE audits, incident reporting and review of QHSE performances as required.
- Ensure all production stations are clean and well organized to prevent incidents and accidents.
- Comply with relevant safety, quality and environmental control procedures and instructions.
- Use personal protective equipment and safety gear when performing assigned tasks.
- Report unsafe acts, incidents, or safety violations.
SPAN OF Communication
- Internal: GM, Plant Manager, Production, QC, Technical, Maintenance, Delivery, Store, Projects, PED, and Planning Departments
- External: Manufacturing units
Job relevant information (BOUNDARIES & DECISION-MAKING AUTHORITY)
- Responsible for the manufacturing stations to meet the production schedule, quality standards and client specifications.
Job Requirements
Skills
Required Qualifications:
Bachelor's degree in mechanical, Chemical or Industrial Engineering
Minimum Experience:
3 to 4 years of manufacturing experience, preferably in fiberglass
Job-Specific Skills:
Knowledge of pipe machinery and production processes
Knowledge of product specifications
Knowledge of Materials (Hazards, Shelf Life, Storage Conditions, Resin Mixing)
Knowledge of quality standards / QA - QC Process
Ability to interpret technical drawings and blueprints.
COMPETENCIES
Technical expertise in fibreglass manufacturing
Problem Solving ability.
Leadership and Teamwork
Communication Skills, English is a must.
Computer Literacy - Integrated Manufacturing Software (BAAN)
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