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Process Engineer (Plastic Inject...

Bouri Group
New Cairo, Cairo
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Process Engineer (Plastic Injection Molding)

New Cairo, CairoPosted 5 days ago
33Applicants for1 open position
  • 16Viewed
  • 5In Consideration
  • 10Not Selected

Job Details

Experience Needed:
Career Level:
Education Level:
Salary:
Job Categories:

Skills And Tools:

Job Description

  1. Process Optimization:
    • Conduct in-depth analysis of operational processes to identify inefficiencies or bottlenecks.
    • Develop and implement strategies to improve productivity, reduce waste, and optimize costs.
  2. Data Analysis:
    • Collect and analyze performance data using statistical tools to evaluate process improvements.
    • Create visual reports (e.g., dashboards, charts) to track key performance indicators (KPIs).
  3. Lean Application:
    • Apply Lean principles to reduce non-value-added activities and improve workflow.
  4. Project Management:
    • Lead cross-departmental improvement initiatives, ensuring alignment with company goals.
    • Develop timelines, allocate resources, and manage project budgets for improvement efforts.
  5. Training and Mentorship:
    • Provide hands-on training to employees on new tools, technologies, and processes.
    • Foster a culture of continuous improvement by mentoring team members.
  6. Root Cause Analysis:
    • Investigate recurring problems, identify root causes, and develop long-term corrective actions.
  7. Standardization:
    • Develop and maintain standardized work instructions, process documentation, and policies to sustain improvements.
  8. Collaborative Efforts:
    • Work closely with stakeholders such as production teams, quality control, supply chain, and senior management to ensure seamless implementation of solutions.

Job Requirements

  1. Educational Background:
    • Bachelor’s degree in engineering (Mechanical, Industrial, or similar fields) is often required.
    • Advanced certifications in Lean Six Sigma (Green Belt or Black Belt) are highly desirable.
  2. Technical Proficiency:
    • Knowledge of process simulation software, data analysis tools (e.g., Minitab, Tableau), and ERP systems.
    • Familiarity with industry-specific technologies and standards.
  3. Soft Skills:
    • Strong communication skills to present findings and recommendations effectively.
    • Leadership qualities to guide cross-functional teams and drive cultural change.
    • Problem-solving abilities with a focus on critical thinking and creativity.
  4. Tools:
    • examples like KaizenValue Stream Mapping5 Whys and Fish bone to strengthen technical grounding diagnosis.
  5. Metrics Expanded:
    • Expanded KPI examples include lead-timefirst-pass yield, and employee engagement. 
  6. Experience:
    • Hands-on experience in a manufacturing or production environment.
    • Proven track record of leading successful process improvement initiatives.

Key Metrics for Success

  • Reduction in process cycle times.
  • Decrease in operational costs.
  • Improvements in product quality and customer satisfaction.
  • Successful implementation and adoption of new methodologies. 

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