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Job Description
- Receive work instructions/orders – work order Requests from immediate supervisors
- Responsible for performing PM service and overhauling of various type and capacity of Generators
- Understands various types and models of Diesel Engines.
- Inspects, maintains and repairs generator sets of various types and size ranging from 60 KVA to 1500 KVA.
- Read and interprets mechanical & Electrical drawings and catalogues/manuals
- Overhaul, repair and rebuilds generator assembly
- Understands and troubleshoot various type of fuel injection system in the diesel engines
- Adhere/follows SOP and company workflow practice and procedures.
- Prepare and performs generator load test.
- Able to start and connect/synchronize generators for load sharing / parallel running
- Monitor the generator running condition and record the parameters
- Assist the lifting and craneage crew for shifting and transporting the generators in safe manner, and familiar with the safe lifting/rigging procedures.
- Clean and water wash the generators and surrounding work areas as required
- Inspects, troubleshoot and prepares Pre-& Post operational(repair) inspection reports as supplied
- Refer parts catalogue and prepares Draft Material Requisition Forms for the materials to be requested to complete the repair work
- Inspect, service and Troubleshoot various type ACB & Motorized circuit breakers
- Understands and troubleshoot various type of fuel injection system in the diesel engines
- Having good experience with operating, Configuring and trouble shoot DSE controller.
- Capable of doing PM Service and testing of Lead acid batteries.
- Having good knowledge of testing and repairing charging alternators.
- Having hand on experience of performing different tests (E.g. Injector solenoid test, Compression test) using electronic tools.
- Capable of performing data logging and monitoring using Electronics tool.
- Having good knowledge of performing different test of Alternator, E.g. PI test, Field Flashing of Exciter.
- Familiar with different type of main alternator and winding diagram and terminal connections
Job Requirements
Knowledge and Skills
- Possess special skills in the use of hand tools, power tools and precision measurement tools and Electronic diagnosing tools for CAT & Volvo engines
- Fluent in English, Good writing skills & Competent in MS Office
- Able to drive Light and Heavy Motor vehicles
- Familiar with SOS sampling and interprets the SOS reports and recommended actions
- Able to troubleshoot and rectify/repair the problems
- Familiar with OEM recommended maintenance schedule and repair procedures
- Conversant with metric and imperial measurements and conversions.
- Conversant with OEM recommended set values, measurements and tightening Torques for various engine components and assemblies.
- Conversant with standards and quality of fasteners and bolt size and recommended tightening torques.
- Conversant with various type of hand tools and usage of the same
- Experience in handling various OEM testing and electronic diagnosing tools and equipment for the CAT and Volvo engines, and familiar with the fault/error codes and resetting procedure.
- Understands the emergency response procedures
- Familiar with all the type fire- fighting equipment (fire extinguishers) and practices.
- Able to perform various level of PM services and Top overhauling of Generator/diesel engines and valve lash adjustments
- Familiar with OEM recommended maintenance schedule and repair procedures for electrical components and controls in the generators
- Conversant with OEM recommended set values, measurements and tightening Torques for various engine components and assemblies.
- Conversant with standards and quality of fasteners and bolt size and recommended tightening torques.
- Conversant with various type of hand tools and usage of the same
- Experience in handling various OEM testing and electronic diagnosing tools and equipment for the CAT and Volvo engines, and familiar with the fault/error codes and resetting procedure.
- Ability to configurate Injector Trim code and other electrical components
- Ability to service and overhaul ODB
- Conversant with generator ratings – engine and alternator. Understands various fault conditions associated with Generator operations and able to troubleshoot – reverse power, voltage unbalance, circulating cur
- Capable of checking and testing of sensors, rotating diode assembly.
Level of Educational Qualifications & Experience
- Diploma or Higher secondary certificate or Technical certificate or Equivalent.
- Technical school, operating company or vendor course in:
- Safe Work Permitting
- Equipment lockout and tagging procedures
- Minimum 8 years’ experience in the field of Generator Maintenance and Repairs, preferably from the OEM dealer and Generator Rental companies.
- Experience with report preparation.
- Experience with preventive maintenance program preparation and implementation.
- Supervisory experience with Safe Work Permitting system, electrical & mechanical lockout and tagging procedures.
- Experience in plant commissioning and start-up.
- Ability to use CAT ET, Volvo and DSE sync controllers diagnosing software and tools.
Skills and Competencies
- Ability to work under pressure and a team player.
Expertise
- Trouble shooting
- Experience in pipe-fitting
- Capable of producing daily reports.
- Knowledge on safety procedures.
- Be capable of group communication.
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