ZZ
zaki mohamed zaki
Maintenance Manger at Lactalis – Halawa EL Nour 1 Obour Plant – Egypt / maintenance manger
Heliopolis, Cairo, EgyptWork Experience
maintenane MangerFull Time
panda company ( Arab dairy for cheese company)
Sep 2020 - Sep 2023 -3 yrs
Egypt , Cairo
Maintenance MangerFull Time
Lactalis – Halawa EL Nour 1 Obour Plant – Egypt / maintenance manger
Jan 2019 - Present -6 yrs, 5 months
Egypt , Cairo
- Job Details:• Managed maintenance, repair & troubleshooting of production lines and mechanical equipment including that , Production lines 1 - triangle cheeses line 2 – jar cheeses line 3 – slices cheeses line Mechanical Equipment. Workshop - Cooling compressors, pumps, cooling towers, air conditioning, chillers ,DX unit , A.H.U , Air Dryers , boilers , Air Compressors , elevators , water& piping • Develop maintenance procedures and ensure implementation • Carry out inspections of the facilities and machinery equipments to identify and resolve issues • Plan and oversee all repair and installation activities • Allocate workload and supervise upkeep staff (supervisors, technician etc.) • Maintains function and reliability of facility systems and associated equipment by implementing a preventive maintenance program; operating and testing systems and equipment; restoring, repairing, rebuilding, or replacing faulty or inoperative components and parts. • Meets maintenance financial standards by providing annual budget information; monitoring expenditures; identifying variances; implementing corrective actions. • Accomplishes maintenance human resource objectives by selecting, orienting, training, assigning, scheduling, coaching, counseling, and disciplining employees; communicating job expectations; planning, monitoring, appraising job contributions; recommending compensation actions; adhering to policies and procedures. • Monitor equipment inventory and place orders when necessary • Monitor expenses and control the budget for maintenance • Manage relationships with contractors and service providers • Keep maintenance logs and report on daily activities • Ensure health and safety policies are complied
Assistant maintenance manger (Utilities & processes machines )Full Time
Lactalis – Halawa BFDP (Best of France) Obour Plant – Egypt.
Jan 2016 - Jan 2019 -3 yrs
Egypt , Qalubia
- Job Details: Management Responsibilities 1. Define, propose and monitor the plans and objectives of the Industrial Services team. 2. Propose and implement work processes, procedures and technical resources related to Industrial Services. 3. Lead and coordinate the Industrial Service team and maintain competencies, motivation and performance to achieve the teams' mission and objectives. 4. Propose and control the Industrial Service budget including the monitoring and reporting of all costs relating to energy. 5. Propose and monitor Industrial Services in accordance with the key performance indicators. Functional Responsibilities. 1. Managed maintenance, repair & troubleshooting of Production lines and Equipment Production lines CIP station - pasteurization Machines - SS tanks – pumps Equipment machines. including Cooling compressors, pumps, cooling towers, air conditioning, Amonia chillers ,DX unit , A.H.U , boilers , Air Compressors , elevators , water& piping and IWWTP industry west water treatment plant Capacity 800 M^3/ 24 Hr. 2. Establish and manage the yearly, monthly, weekly maintenance plans to ensure essential maintenance is completed within a reasonable time. 3. Monitor plant/equipment to ensure optimal operation and reduction of planned/unplanned downtime. 4. Optimize Predictive Maintenance technologies (Condition Monitoring and inspections) to minimize unplanned downtime. 5. Ensure that all utilities (air, gasses, water, steam, water conditioning chemicals) that come, or may accidentally come, in direct contact with products are treated according to acceptance criteria for product and processes. 6. Ensure that Production, Quality Management and Engineering meet to discuss and resolve technical issues. 7. Ensure that the Industrial Services are operated, maintained, distributed and inspected in accordance with all internal and external standards, regulations and audits (e.g. boiler house, ammonia systems, pressure vessels etc.). 8. ensure the efficient conversion of energy, treatment of water and the treatment and disposal of waste 9. Ensure that the documentation is always up to date and both legal and Lactalis compliant. i.e. flow diagrams, HVAC Schematics, P&IDs, log sheets, equipment records, operating permits etc. 10. Manage all outsourced activities relating to Industrial Services. 11. Drive the energy and environmental reporting system. 12. Responsibilities relating to the installation of new Industrial Service assets: 13. ensure that new installations are designed with a high degree of flexibility to better enable the operations to adjust to a changing environment keeping in mind safety and the issues relating to the environment Key Performance Indicators • Energy consumption per ton of production. • Energy consumption per ton of steam. • Water consumption per ton of production
Utilities & Site Service MangerFull Time
Mandleze Egypt - Kraft foods Egypt 10th of Ramadan city B2 – Egypt
Jul 2006 - Dec 2014 -8 yrs, 5 months
Egypt , Sharqia
- Job Details:• Managed maintenance, repair & troubleshooting of 200 mechanical Equipment including Cooling compressors, pumps, cooling towers, air conditioning, chillers ,DX unit , A.H.U , Air Dryers , boilers , Air Compressors , elevators , water& piping and IWWTP industry west water treatment plant Capacity 400 M^3/ 24 Hr. • Prepared and managed an annual spare parts budget for 300 items.. • Increased technicians’ motivation by redesigning the workshop layout, improving workshop facilities and application of QCC (Quality Control Circles). • Saved 600000 LE loss of production by modifying the cooling tower pumps and refurbishment the cooling tower. ( Note That Project Management ) • Developed an optimization model for Decreased equipment failure and spare parts consumption by application of monthly report for operation this equipment machines according to planning time. • Increased the utilization of manpower by having a monthly & annual plan, good preparation and storage of spare parts and monthly training of technicians. According to that I successful to achieved to decrease headcount for site department 40% • Achieved zero sudden stoppage of utilities supply and less than 2 injuries per year . • Analyzed the technical data for equipment machine in site ( boilers – air compressor – air conditioning – chiller ) results which led to the identification of the weak points in the system. so decide to increase capacity for steam station & compressed air station & increase quality output from this stations. (Note That Project Management).
Education
Bachelor's Degree in Bachelor of Mechanical Power Engineer.
Helwan UniversityJan 1985 - Jan 1990 - 5 yr