
Waleed Mouhammed Abu Hejazy
Developing maintenance and reliability organizations with the highest standards.
Alsadat City, Monufya, EgyptWork Experience
Senior Business Performance AnalystFull Time
Moatabar Group (Camel Flour Mills)
Sep 2021 - Present -3 yrs, 9 months
Egypt , Giza
- Job Details:Through the last 12 years of work in the manufacturing operations field I gained and applied many data related skills. I worked as a maintenance engineer, maintenance planner, and manager with the main responsibility of analyzing the maintenance function performance, specifying the performance metrics, measuring these metrics, identifying the opportunities for improvement, setting the action plan to turn around the function performance, implementing the plan, reassessing the performance to realign the plan. This experience is the backbone of my current data analytics-based mentality that helps me applying the same concepts to many different businesses.
Engineering ManagerFull Time
- Job Details:1. Ensured application of health, safety, and environment policies. Managed to pass all external audits with the highest grade (BRC – ISO – Yummy – Food Safety). 2. Shared the business objective and cascaded it all the way down to the front line. 3. Constructed the most appropriate KPIs for the engineering function to ensure the achievement of business objectives as planned on time with the required quality. Developed and implemented maintenance standard operating procedures to ensure the most efficient and effective machine maintenance operations. 4. Created about 75% of the preventive maintenance plan for the whole plant with an implementation compliance rate about 90%. Developed a maintenance planning tool to follow up the preventive maintenance plan completion rate. 5. Conducted a detailed risk assessment for the whole machines as per the likelihood and the severity of the risk for each machine. Identified which machine needs to be served first and which should be postponed. According to such risk assessment I implemented an undo/repair plan for restoring each machine to its normal operating conditions. 6. Created the CAPEX plan for the whole year / 2020 in a timely manner – before the beginning of the year – with the fastest payback and the highest ROI for each project. Planned the budget phasing for the whole CAPEXs and managed to implement each project with the highest standards of work quality. 7. Managed to improve the line technical efficiency of two out of three production lines by 69% in just 3 months. 8. Created a digital library including many standard maintenance activities such as bearing replacement, shaft dismantling, and other standard activities. This library considered as a guidance for any new human asset in the engineering team to use to reduce the quality of work variability. 9. Managed to re-describe 100% of the inventory spare parts to be ready for migrating the old oracle system to the new one including the categorization of each set of parts. 10. Managed to comply with the planned cost as per the annual operation plan for the company. 11. When the company was under the severe stress to launch a new product, I managed with the engineering team to design, install, commission, and startup the production line in very short period of time to allow the company to launch the new product on time with the required quality in the most cost-efficient manner.
Education
BSc in Electrical Engineering
Kafrelsheikh University (KFS)Jan 2004 - Jan 2009 - 5 yr
High School - Thanaweya Amma
Mutubis secondary schoolJan 2004
Achievements
1. Commissioned a poultry feed plant of 3,000 tons of daily production. Completed the start up, developed a full preventive maintenance plan, developed standard maintenance procedures for the whole plant systems. [Dakahlia Feed Plant] 2. Reduced the failure rate by 20% compared to the last year. [WADI Feed Plant]. 3. Increased the planned maintenance by 35% compare to the last year. [WADI Feed Plant]. 4. Installed, commissioned, operated a three production lines of bread plus developing a full preventive maintenance plan. [RICH BAKE]
Skills
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
Project initiation: starting a successful project
Google·2021Foundation of project management
Google·2021CMRP Guidance Course
RES·2018Business Etiquette: Phone, Email, and Text
Lynda·2017Maintenance Planning and Scheduling
Reliable Engineering Service - RES·2016Outlook 2013 Essential Training
Lynda.com·2016Setting Expectations & Assessing Performance Issues
Coursera·2016Managing as a Coach
Coursera ·2016Project Management: The Basics for Success
Coursera·2016ISO 50001: Maximizing Your Energy Efficiency through Proven Standards
Energy University of Schneider Electric·2015Motors: Losses, Loads and Operating Costs
Energy University of Schneider Electric·2015PLC Programming and Maintaining
Engineers Syndicate·2013ICDL
European Computer Driving License Foundation·2010