Basic Info

Wael Zaki

2 years

Cairo Governorate, Egypt

Bachelor's Degree

Experienced

Work Experience

Maintenance Engineer at Fresenius medical care EG

Experience Details

Maintenance Engineer

Engineering - Mechanical/Electrical

Entry Level

Maintenance Engineer at Egyptian group for medical systems at Fresenius medical care-EG in Tenth of Ramdan city
This factory is producing human dialysis solution and powder. I am reporting to the director of the factories my responsibilities is
1- water station process
2- preparation and filtration of the solution and send it to filling machine
3- maintenance of solution filling machine with PLC system
4- maintenance of powder filling machine
5- firefighting system
6- transformer and power factor electrical panels



Projects:
1- Canister factory
Designing and supervising the building of the factory and installing machines: Kaimei Blowing machine for canister, Yuzumi injection machine for caps, crusher machine, air compressor from Atlas Copco, chiller from Kaissy for industrial and pipes and electrical connections and firefighting system. All designs and supervision of the start of the project was my main objective.

2- In Fresenius medical care factory :

a- Epoxy maintenance and replacement old on with new self-leveling 3 mm layer epoxy

b- Replacing st.st filling machine tank with new bigger one with level sensors and control panel


c- Designing and supervising new HVAC system with chiller cooling system and it must be with differential pressure between rooms as it is clean rooms class D

d- Installing chiller and city water tank to reduce the temperature of the city water that enters the water station to reduce the amount of the conductivity of the RO water that we use for preparation the HD solution


I studied hard and learned a lot to design and supervise these projects as I was the only engineer in the factory and my manager is pharmacist. I have only two technicians I taught them the maintenance of the machines and the production of the water station and how to monitor it.

I issued work instructions for the water station, maintenance of the HVAC system, maintenance of the machines, firefighting system checking, IQ and OQ tests of the new projects and daily shutdown procedure


Company Details

Fresenius medical care EG (multinational)

Tenth of Ramadan City, Egypt

51-100 employees

Pharmaceuticals

N/A

Mar 2015 to present (1 year 9 months)
Quality and maintenance Engineer at El magomua for design and print

Experience Details

Quality and maintenance Engineer

Engineering - Mechanical/Electrical

Entry Level

Egypt, El Obour city. Working as Quality and maintenance Engineer for EL Magmoua Design & Printing, responsible for quality system and implementation of any forms or requirements by the multinational companies we are dealing with, such as '' GM general motors, Nissan, Suzuki ", working with forms related to six sigma such as FMEA,PPAP. Due to my mechanical background, I apply maintenance to printing machines such as “HP Scitex FB 700, Roland XC540" and supervising printing process, also train new operators to use printing machines and supervise them.


Company Details

El magomua for design and print

Cairo, Egypt

51-100 employees

Publishing and Printing

www.almagmoua.com

Sep 2012 to Jul 2013 (10 months)
Mechatronics Engineer (intern) at Energya

Experience Details

Mechatronics Engineer (intern)

Engineering - Mechanical/Electrical

Student

training on production lines


Company Details

Energya

Ash Sharqiyah, Egypt

More than 1000 employees

Engineering Services

N/A

Feb 2012 to Apr 2012 (2 months)
Production Engineer (intern) at Cleopatra ceramics group

Experience Details

Production Engineer (intern)

Engineering - Mechanical/Electrical

Student

Training on production lines


Company Details

Cleopatra ceramics group

Suez, Egypt

More than 1000 employees

Engineering Services

N/A

May 2011 to Aug 2011 (3 months)
Trainee (intern) at AL-Amerya

Experience Details

Trainee (intern)

Education/Teaching, Training/Instructor

Student

Summer training at Al-Amerya for courses as hydraulic, Pneumatic, electronics and PLC.


Company Details

AL-Amerya

Cairo, Egypt

51-100 employees

Education

N/A

May 2010 to Aug 2010 (3 months)
Service engineer (intern) at MCV

Experience Details

Service engineer (intern)

Education/Teaching, Training/Instructor

Student

Summer training at MCV for heavy machinery cars services a mechatronics engineer for services and control units analysis and errors.


Company Details

MCV

Cairo, Egypt

101-500 employees

Engineering Services

N/A

Jul 2009 to Aug 2009 (1 month)

Achievements


1- Canister factory
Designing and supervising the building of the factory and installing machines: Kaimei Blowing machine for canister, Yuzumi injection machine for caps, crusher machine, air compressor from Atlas Copco, chiller from Kaissy for industrial and pipes and electrical connections and firefighting system. All designs and supervision of the start of the project was my main objective.



Egypt, El Obour city. Working as Quality and maintenance Engineer for EL Magmoua Design & Printing, responsible for quality system and implementation of any forms or requirements by the multinational companies we are dealing with, such as '' GM general motors, Nissan, Suzuki ", working with forms related to six sigma such as FMEA,PPAP. Due to my mechanical background, I apply maintenance to printing machines such as “HP Scitex FB 700, Roland XC540" and supervising printing process, also train new operators to use printing machines and supervise them.


trained production lines


trained on production lines


PLC , Pneumatic , hydraulic , classic control


trained on service work


i have achievement in judo i had silver medal in Africa championship

Education

BA in mechatronics

Education Details

BA

mechatronics

Higher Technological Institute 10th of ramadan city, Egypt

C / Good / 65 - 75%

CNC PLC solidworks electronics digital electronics C programming

N/A

Higher Technological Institute 10th of ramadan city
2007 - 2012
High School - Thanaweya Amma

High School Details

Thanaweya Amma

EL MANHAL

Egypt

2007

A / Excellent / 85 -100%

N/A

EL MANHAL
2007

Certifications

ICDL
Aug 2008

Certificate details

ICDL

Aug 2008

N/A

N/A

N/A

N/A

Sales
May 2015

Certificate details

Sales

May 2015

100 out of 100

N/A

N/A

Shift

N/A

Training and Courses

Sales at shift
May 2015

Training/Course Details

Sales

May 2015

shift

sales skills course

Training/Course Details

Six Sigma

Feb 2013

General motors

FMEA and PPAP

Training/Course Details

ICDL

Aug 2008

Higher technology institute

word , excel , powerpoint ,

This profile is fresh!
Last update 5 days ago.

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Profile Skills and Keywords

ArabicCNCCommunicatorCreativeDivingEducationElectronicsEngineering ServicesEnglishFishingFresenius Medical Care EGHVACHard WorkerHonestICDLJudoMaintenanceMaintenance EngineerMechanicalMechanical EngineeringMechatronicsMechatronics EngineerMicrosoft OfficePLCPharmaceuticalsProblem SolverProduction EngineerPublishing And PrintingQuality And Maintenance EngineerQuality ControlRO UnitReadingSalesService EngineerSix SigmaSolid WorksSolidWorksSwimmingTeam PlayerTrainee

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Advanced

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

Tools and Technologies

PLC

PLC

: Expert

: Extreme - I love it!

:

Less than 1 year

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

3-5 years

Electronics

Electronics

: Expert

: Extreme - I love it!

:

3-5 years

Quality Control

Quality Control

: Expert

: Extreme - I love it!

:

Less than 1 year

Mechanical Engineering

Mechanical Engineering

: Expert

: Extreme - I love it!

:

1-3 years

SolidWorks

SolidWorks

: Advanced

: Extreme - I love it!

:

1-3 years

CNC

CNC

: Intermediate

: High

:

Less than 1 year

Fields of Expertise

RO unit

RO unit

: Expert

: Extreme - I love it!

:

Less than 1 year

maintenance

maintenance

: Expert

: Extreme - I love it!

:

Less than 1 year

quality control

quality control

: Expert

: Extreme - I love it!

:

Less than 1 year

mechanical

mechanical

: Expert

: Extreme - I love it!

:

Less than 1 year

Solid works

Solid works

: Advanced

: High

:

1-3 years

HVAC

HVAC

: Intermediate

: Extreme - I love it!

:

Less than 1 year

Key Skills

Communicator, Hard worker, Creative, Problem Solver, Team Player

Online Presence

https://eg.linkedin.com/in/wael-zaki-13258aa4https://www.facebook.com/wael.soflok

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