Basic Info

SUMIT SAINI

6 years

India

Bachelor's Degree

Experienced

Work Experience

QUALITY INCHARGE at EXCELLENT TOOLS & COMPONENT PVT. LTD.

Experience Details

QUALITY INCHARGE

Quality, Manufacturing/Production, Operations/Management

Experienced (Non-Manager)

Provided training to the all workers on LEAN MANUFACTURING TOPICS like 5S, KAIZEN, VISUAL MANAGEMENT, SOP, SMED, TPM, VSM, PSP, QUALITY IMPROVEMENT, 7QC TOOL, TIME MANAGEMENT. ? Responsible for make daily PPM trend component wise & Q- Alert for customer complain. ? Responsible for analysis of customer complaints interacting with Customer to explain the failure analysis details and 8D preparation. ? Coordinator for PPAP(Production Part Approval Process) sample development verification. ? Responsible for ISO Audits of QMS(ISO9001-2008) & EMS(14001-2008). ? Introduced and implement gauges to reduce rejection, inspection time and manual errors of inspections. ? Improve the effectiveness of inspection by the use of gauges. ? Expertise in Root Cause Analysis of internal production line failures. ? Liable for 8D Report preparation and interacting with Customers for Corrective and preventive actions. ? Coordinate and Interact with Development & Design team to reduce the line rejection. ? Trained new employees, according to standard operating procedures. ? Support during Production Part Approval Process for Validation and Testing. ? Responsible for customer complaint analysis and interacting with Customer to explain the failure analysis details. ? Coordinate and investigate with Customers for repeated failures along with Development Design teams. ? Interacted with a different supplier for a failure analysis report for Raw Material & components. ? Provided training to the All workers on LEAN MANUFACTURING TOOLS like 5S, KAIZEN, VISUAL MANAGEMENT, SOP, SMED, TPM, PSP, QUALITY IMPROVEMENT, 7QC TOOL, SAFETY, POKA YOKE, FIFO, KANBAN. ? Analysis of daily defect and action upon it to reduce process rejection. ? To improve the productivity by involving the workforce & initiating Kaizen. Responsible for make daily PPM trend component wise & Q- Alert for customer complaint. ? More than five years of experience as a Quality Assurance Engineer in industry as a solution oriented and seasoned professional with proven expertise in Planning & Execution of New Projects. ? Validation of new products, while setting up individual & team goals also possess capability of managing & retaining of resources, under the management limits and instructions. ? Delivered quality controls and enhancements to proactively address problems and improved product quality, manufacturing flow, customer satisfaction and bottom-line results. ? Possess excellent communications skills and team oriented with proven leadership capabilities with proven ability to integrate out of the box thinking & problem solving analysis to improve processes, systems, and methodologies. ? Exceptional engineering and analytical skills with the ability with a combination of leadership and direction, with motivation. ? Develop and implement appropriate cost saving ideas for production operations & Generate implement ideas for continual process improvement.


Company Details

EXCELLENT TOOLS & COMPONENT PVT. LTD.

Greater Noida, India

101-500 employees

Manufacturing

N/A

Jun 2012 to present (5 years 2 months)
GRADUATE ENGINEER TRAINEE at ARAVALI ENGINEER

Experience Details

GRADUATE ENGINEER TRAINEE

Manufacturing/Production, Installation/Maintenance/Repair, Operations/Management

Entry Level

Maintain discipline on shop floor. ? Planning monthly schedule of parts as per requirement. ? Handling Manpower, Supervision. ? Making daily production and rejection report


Company Details

ARAVALI ENGINEER

Noida, India

11-50 employees

Manufacturing

www.aravaliengineers.com

May 2011 to Mar 2012 (10 months)

Achievements


1. TWO TIMES AWARDED IN SCHOOL SPORTS CITY CRICKET CHAMPIONSHIP.. 2. THREE TIMES GOT BEST EMPLOYEE AWARD. 3. MANY TIMES GOT AWARD FOR KAIZEN IMPLEMENTATION IN PLANT.

Education

BTECH in MECHANICAL ENGINEERING

Education Details

BTECH

MECHANICAL ENGINEERING

Gautam Buddh Technical University, India

C / Good / 65 - 75%

CAD,CAM,AUTOMOBILE ENGG.,ENGINEERING MATERIALS,POWER PLANT ENGINEERING,MECHANICAL SYSTEM DESIGN,PROJECT MANAGEMENT,ADVANCE WELDING PROCESSES, NON-CONVENTIONAL ENERGY RESOURCES & UTILIZATION

MD,SOM,KOM,DOM,MS,HMT,RAC,OR,FM,APPLIED THERMODYNAMICS,IC ENGINE,INDUSTRIAL ENGINEERING,MATERIAL SCIENCE,ELECTRICAL MACHINES,MMC

Gautam Buddh Technical University
2006 - 2010
High School - Other

High School Details

Other

B. S. M. INTER COLLEGE ROORKEE

India

2003

Not specified

N/A

B. S. M. INTER COLLEGE ROORKEE
2003

Certifications

Certificate details

FOUNDATION IN MECHANICAL CADD

Jul 2010

5 out of 5

N/A

N/A

CADD CENTRE TRAINING SERVICES

N/A

Training and Courses

Training/Course Details

FOUNDATION IN MECHANICAL CADD

Jul 2010

CADD CENTRE TRAINING SERVICES

N/A

Training/Course Details

BLC wagon care centre & Air braking system

Aug 2009

N.C.Railway Dadri

Role Description: - Maintenance testing of railway goods trains braking System controlled by air pressure in which including various equipments Used in braking system like distributer valve, break cylinder, slack Project Details: This project is a part of B.TECH summer training Title :- Maintenance of Air braking system in Railway Duration :- Seven Week Brief Description: - Maintenance testing of railway goods trains braking System controlled by air pressure in which including various equipments Used in braking system like distributer valve, break cylinder, slack Adjustable barrel and loading sensing device, pressure pipe of various Size,testing range of pressure between 3.5 to 5k.g/cm2.

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Last update 17 days ago.

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Profile Skills and Keywords

AdaptiveAutoCADBLC Wagon Care Centre & Air Braking SystemCOOKINGComputerEnglishFOUNDATION IN MECHANICAL CADDFlexibleGOING TO TEMPLEGRADUATE ENGINEER TRAINEEHard WorkerHindiInstallationMECHANICAL ENGINEERINGMaintenanceManagementManufacturingMicrosoft ExcelMicrosoft OfficeMicrosoft PowerPointMicrosoft WordOPERATION & MANAGEMENTOperationsPRODUCTION PLANNING AND CONTROLProblem SolverProductionQUALITY INCHARGEQuality AssuranceQuality ControlRepairSPENDING TIME WITH FAMILY AND FRIENDSSupportiveTeam PlayerVISITING NEW PLACEWATCHING TECHNICAL VIDEOS

Self-assesed Skills

Languages

Hindi

Hindi

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

Tools and Technologies

Microsoft Office

Microsoft Office

: Advanced

: Extreme - I love it!

:

5-7 years

Microsoft Excel

Microsoft Excel

: Advanced

: Extreme - I love it!

:

3-5 years

Microsoft Word

Microsoft Word

: Advanced

: Extreme - I love it!

:

5-7 years

Microsoft PowerPoint

Microsoft PowerPoint

: Advanced

: Extreme - I love it!

:

5-7 years

Computer

Computer

: Advanced

: Extreme - I love it!

:

5-7 years

AutoCAD

AutoCAD

: Advanced

: Extreme - I love it!

:

3-5 years

Fields of Expertise

QUALITY CONTROL

QUALITY CONTROL

: Expert

: Extreme - I love it!

:

5-7 years

QUALITY ASSURANCE

QUALITY ASSURANCE

: Expert

: Extreme - I love it!

:

5-7 years

PRODUCTION PLANNING AND CONTROL

PRODUCTION PLANNING AND CONTROL

: Expert

: Extreme - I love it!

:

5-7 years

OPERATION & MANAGEMENT

OPERATION & MANAGEMENT

: Expert

: Extreme - I love it!

:

3-5 years

Key Skills

Hard worker, Problem Solver, Flexible / Adaptive, Team Player, Supportive

Online Presence

https://www.facebook.com/tosumitsaini

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