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Omar abdelnabi Elsayed

Quality Control Engineer | Process Improvement at Egypt For Panel And Steel Industries S.a.e

New Nozha, Cairo, Egypt

Work Experience

  • Quality Control Engineer | Process ImprovementFull Time

    Egypt For Panel And Steel Industries S.a.e

    Mar 2021 - Present -4 yrs, 3 months

    Egypt , Giza

    • Job Details:• Conducted comprehensive failure mode and effects analysis (FMEA) for new product lines, contributing to a 30% reduction in customer complaints about product defects. • Developed, implemented, and streamlined efficient quality control procedures for incoming materials, significantly reducing waste by 18% through rigorous supplier quality management. • Spearheaded the implementation of Six Sigma methodologies, decreasing process variation and resulting in a 20% improvement in end-product consistency. • Created pictorial work instructions for the entire production line, which increased the process by 50% • Identified and reported, on average, 150 cases of discrepancies per quarter, leading to a 10% decrease in error rates. • Analyzed complex datasets to pinpoint process bottlenecks, proposing solutions that reduced average processing time by 20%. • Secured the company’s highest-ever customer satisfaction score of 95% in 2021 by enhancing the QA process by adopting advanced analytical tools. • Inspected and tested materials, equipment, processes, and products to ensure quality specifications are met. • Designed and developed forms and instructions to evaluate, assess and report quality standards and data.
  • Quality Control EngineerFull Time

    Egypt Power for Trading & Agencies S.A.E

    Dec 2019 - Mar 2021 -1 yr, 3 months

    Egypt , Giza

    • Job Details:• Championed a cross-functional team to identify and rectify root causes of production line inefficiencies, achieving a 15% increase in throughput. • Created pictorial work instructions for the entire production line, which increased the process by 50% • Processed and updated over 50 insurance processes daily with a 98% accuracy rate while complying with regulatory requirements. • Conducted thorough investigations to determine the root cause of any deviations and non-conforming results. • Implemented tailored corrective and preventive actions to address these issues effectively and ensure the overall quality and integrity of the product. • Performed quality control audits on the pre-production supply chain, verifying the continuity of raw materials. • Collaborated with operations managers to develop and implement controls and improvements. • Developed corrective actions, solutions, and improvements with the concerned Departments. • Determined the root cause of deviations and nonconforming results and implemented appropriate corrective and preventive actions throughout the product development.
  • Quality SpecialistFull Time

    Engineering Company for Exhaust System

    Jan 2018 - Dec 2019 -1 yr, 11 months

    Egypt , Giza

    • Job Details:• Participated in developing and launching a quality control dashboard, which tracked real-time production metrics, impacting decision-making processes. • Coordinated with suppliers to establish quality requirements for new components, which led to a 17% improvement in raw material quality over a two-year period. • Supervised Receiving Department, which improved Inventory Control & Incoming Quality Control by 25% • Handled an average of 5 customer complaints daily, assisting and resolving issues with insurance processing. • Contributed to a team effort that achieved a 95% customer satisfaction rating by delivering exemplary service. • Developed and implemented both quality standards and quality control systems. • Analyzed the problems & returned production to ensure the production processes were aligned with standard quality specifications. • Conducted periodic team meetings to ensure alignment with the QA process and address issues with QA tools.
  • Education

    • BSc. in Aeronautical Mechanical Engineering

      Institute of Aviation Engineering and Technology (IAET)

      Jan 2012 - Jan 2017 - 5 yr

    Skills

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    Languages

    • Arabic

      Fluent
    • English

      Advanced

    Training & Certifications

    • Lean Six Sigma Green Belt

      2022
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