
Omar abdelnabi Elsayed
Quality Control Engineer | Process Improvement at Egypt For Panel And Steel Industries S.a.e
New Nozha, Cairo, EgyptWork Experience
Quality Control Engineer | Process ImprovementFull Time
- Job Details:• Conducted comprehensive failure mode and effects analysis (FMEA) for new product lines, contributing to a 30% reduction in customer complaints about product defects. • Developed, implemented, and streamlined efficient quality control procedures for incoming materials, significantly reducing waste by 18% through rigorous supplier quality management. • Spearheaded the implementation of Six Sigma methodologies, decreasing process variation and resulting in a 20% improvement in end-product consistency. • Created pictorial work instructions for the entire production line, which increased the process by 50% • Identified and reported, on average, 150 cases of discrepancies per quarter, leading to a 10% decrease in error rates. • Analyzed complex datasets to pinpoint process bottlenecks, proposing solutions that reduced average processing time by 20%. • Secured the company’s highest-ever customer satisfaction score of 95% in 2021 by enhancing the QA process by adopting advanced analytical tools. • Inspected and tested materials, equipment, processes, and products to ensure quality specifications are met. • Designed and developed forms and instructions to evaluate, assess and report quality standards and data.
Quality Control EngineerFull Time
Egypt Power for Trading & Agencies S.A.E
Dec 2019 - Mar 2021 -1 yr, 3 months
Egypt , Giza
- Job Details:• Championed a cross-functional team to identify and rectify root causes of production line inefficiencies, achieving a 15% increase in throughput. • Created pictorial work instructions for the entire production line, which increased the process by 50% • Processed and updated over 50 insurance processes daily with a 98% accuracy rate while complying with regulatory requirements. • Conducted thorough investigations to determine the root cause of any deviations and non-conforming results. • Implemented tailored corrective and preventive actions to address these issues effectively and ensure the overall quality and integrity of the product. • Performed quality control audits on the pre-production supply chain, verifying the continuity of raw materials. • Collaborated with operations managers to develop and implement controls and improvements. • Developed corrective actions, solutions, and improvements with the concerned Departments. • Determined the root cause of deviations and nonconforming results and implemented appropriate corrective and preventive actions throughout the product development.
Quality SpecialistFull Time
Engineering Company for Exhaust System
Jan 2018 - Dec 2019 -1 yr, 11 months
Egypt , Giza
- Job Details:• Participated in developing and launching a quality control dashboard, which tracked real-time production metrics, impacting decision-making processes. • Coordinated with suppliers to establish quality requirements for new components, which led to a 17% improvement in raw material quality over a two-year period. • Supervised Receiving Department, which improved Inventory Control & Incoming Quality Control by 25% • Handled an average of 5 customer complaints daily, assisting and resolving issues with insurance processing. • Contributed to a team effort that achieved a 95% customer satisfaction rating by delivering exemplary service. • Developed and implemented both quality standards and quality control systems. • Analyzed the problems & returned production to ensure the production processes were aligned with standard quality specifications. • Conducted periodic team meetings to ensure alignment with the QA process and address issues with QA tools.
Education
BSc. in Aeronautical Mechanical Engineering
Institute of Aviation Engineering and Technology (IAET)Jan 2012 - Jan 2017 - 5 yr
Skills
- 5S Lean Manufacturing Methodology
- Quality Management System
- Lean Manufacturing Principles
- data-driven decision making
- Cross-functional Team Leadership
- Failure Mode, Effects, and Criticality Analysis
- Root Cause Analysis
- Data Analysis
- Statistical Process Control (SPC)
- Continuous Process Improvement
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Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
Lean Six Sigma Green Belt
2022