Basic Info

Naresh kumar

9 years

Chennnai, India

Master's Degree

Experienced

Work Experience

Senior Quality engineer at ISUZU MOTORS INDIA PRIVATE LIMITED

Experience Details

Senior Quality engineer

Quality

Experienced (Non-Manager)

 New Model Launch

 Leader for Vehicle Quality Engineering
 Development of Inspection standards, Inspection manual, specification check sheets
 GCA manual deployment for New models ( LCV, AUV , SUV)
 Dynamic and functional evaluation @ plant test course, ARAI test course and Field
 Perform GCA (Global Customer Audit) to improve product quality
 Vehicle validation field trail by doing durability testing on road for new models
 Analysis design requirements and Product Improvement based on results
 Tightening torque evaluation, process capability assessment & Confirmation of torque relaxation
 Prepare regulatory part list for COP
 Production preparation and evaluation of trial product
 Conformity of products with regulations
 Conduct Quality Co-ordination meeting
 Follow the results from vehicle evaluation audit
 Implementation of Initial flow management

 Field Quality Issues & Warranty Claim

 Witness & Analysing Field Issues from Customer
 Developing Working process for QC
 Warranty Claims from Customer
 Participate in SA meeting and analyse the issues received from customers
 Implement Immediate Containment action in line with in 24 hrs and Permanent action accordingly
 Participate in Delivery meeting
 Actions Follow Up with Design team , Part development team and Process team


 QC- Systems

 Preparing of section plan book for Vehicle Quality control
 Development of procedures with respective to ISO/TS
 Setting QA Lab Facilities
 Test course preparation in IMI
 Setting and review plan of quality targets
 Confirm Process capability items
 Conduct Quality judgement meetings
 Participate in Department Review Meetings
 Cost Control for overall department


Company Details

ISUZU MOTORS INDIA PRIVATE LIMITED (multinational)

chennai, India

501-1000 employees

Automotive

www.isuzu.co.in

Mar 2015 to present (1 year 9 months)
Senior Quality Engineer at Daimler India Commercial Vehicles

Experience Details

Senior Quality Engineer

Quality

Experienced (Non-Manager)

 New Model Launch & QA Systems

 Plan, execute, monitor and report all QM deliverables for new models and Tryout variants in MDT & HDT CVDS Master plan.
 Detail contents for Q-Inspection stations within chassis line.
 Define process and inspection in chassis line
 Issue analysis & action follow up through weekly Concern Resolution Meeting.
 Corrective Action Validation and Closure report Generation
 Non Conformity parts handling and Deviation tracking.
 Q Release Documents ( PPAP) preparations
 PFMEA & PCP updation and validation
 Process audit and Torque audit in Assembly Line
 Define TS 16949 procedures
 Prepare action plans to improve the overall efficiency & effectiveness of Quality Gates in QA Vehicle.
 Tracking the status of major concerns in QA Vehicle.
 Updating KPI status of QA Vehicle Dashboard and Quality Gates major defects tracker.
 Consolidation of QA – Vehicle work plan & manpower allocation.
 Prepare and report out Quality Gate Effectiveness Dashboard (DPU & Potential Slip through) for the entire QA functions–Vehicle assembly

 Field Quality

 Prepare & report Export GD Zero km issue resolution meeting minutes and update the incoming Zero km issues & track the status of issues for QA Vehicle.
 As a member of CuPI team (Customer Perception India) – Capturing the customers perceptions about our TRUCKS under various aspects, functions & criteria (with Existing Customers) and the perceptional views about our product, that the customer had & the idea which triggers to buy our product, so that it may fulfil the expectations of the customers (with New Customers)
 Implement Actions in Quick progression in Line and monitor the issues
 Tracking Change Request and Change Implementation through Pre series Management
 Performing Dealer Audit
 Analyzing Field Issues in line and Check for possibilities for Improvement


Company Details

Daimler India Commercial Vehicles (multinational)

Chennnai, India

501-1000 employees

Automotive

www.Daimler.co.in

Jun 2013 to Mar 2015 (1 year 9 months)
Assistant Engineer - VQC at Renault Nissan Automotive India Private Limited

Experience Details

Assistant Engineer - VQC

Quality

Experienced (Non-Manager)

 Leading a team for VQA in CKD & DKD projects.
 Responsible for Static Inspection, Tester line, Shower & Drive Test for CKD.
 Prepare Quality content for inspection activity.
 Preparing QCP plan for new models
 Conduct operation readiness and verification in preparation of Quality System Tryout.
 Liaison with overseas coordinator for receiving Zero complaints.
 Presenting inline complaints overseas and controlling defects.
 Controlling Non-confirmative of parts.
 Managing shop floor using SQCT.
 Deliver the vehicle by adopting JIT process.
 Monitoring field concerns and taking effective countermeasures in shop floor.
 Presenting Data in Morning Quick response Quality control (QRQC) meeting.
 Participating on cross-functional teams which target reduction of controlling plant quality issues, Quality Circle, Kaizens activities.
 Participate in TCS meeting to Discuss about Field claims
 Analyse Field concerns in Line to Check the possibilities and take Immediate action and Corrective action
 Participate in Vehicle Shipment Stop meeting and work for delivery
 Prepare QC Documentation Chart
 Vehicle Validation with improved parts and feedback
 In-house Quality Control for in build Quality
 Field Claims tracking and Action monitoring


Company Details

Renault Nissan Automotive India Private Limited (multinational)

chennai, India

More than 1000 employees

Automotive

www.Renaultnissan.co.in

Apr 2010 to Jun 2013 (3 years 2 months)
Junior Engineer at Carbone Lorraine Madras private limited

Experience Details

Junior Engineer

Quality

Entry Level

 Auditing and evaluating approved suppliers.
 Incoming inspection and sample validation.
 Recognizable with process and product audit.
 Supported in preparation of FMEA and PCP
 Preparing PFD & Support for PPAP approval process
 To monitor and give disposal of nonconformity parts.
 To attain customer complaint from our end and give corrective action
 Involving in TPM activities


Company Details

Carbone Lorraine Madras private limited

chennai, India

101-500 employees

Automotive

www.avocarbon.com

Apr 2007 to Apr 2010 (3 years)

Achievements


 Performed Quality Improvement Activity to reduce inline DPU from 7 to 3 @ HMFCL
 Certified GCA auditor by master skilling with ISUZU Japan & ISUZU Thailand
 Project Establishment for D-Max & MU-7
 Quality process establishment


“Q”- Gates Effectiveness Project
Scope:
• To monitor “Q” – Gates under various aspects: Efficiency of process, Cycle Time, Takt time, Tools & Equipment.
• To monitor the efficiency of “Q” – Gates Inspectors in all QFL2 Gates.
• Prepare action Plan to improve the overall efficiency and effectiveness of all “Q” gates in QA – Vehicle.
• To implement the improvements in all “Q” – Gates.
Benefits
 Provides an over review of all QFL2 Gates in QA – Vehicle.
 Rework within the “Q” – Gate has been eliminated in CIW (Underbody Quality Gate) and the Inspection time has been increased.
 Enlightens the work stress of QG inspectors in each Quality Gate.
 Triggered the idea of “Look & Check” concept in HDT Trim QG



 Lead team VQA successfully in various retrofit activities (Engine and Oil pump replacement).
 Lead engine noise identification activity for Nissan Micra.
 Created layout and process flow for retrofit activity.
 Lead team VQA in various analyses to lapse the defects.
 Successfully stabilized QA process in CKD & DKD Line.
 Conducted process mapping and time/capability studies to improve firewall in quality gate by eliminate bottlenecks and ensure adherence to customer specifications in CKD line.



 Established tractability.
 Reduced sub-supplier rejection in audit basis..
 Reduced non-valid operation in process by providing POKE-YOKE also.
 Improved productivity by major kaizens.


Participated in Science Exhibition and awarded 3rd price Paper presentation on "Natural Gas the Fuel of Future" during Diploma

Education

MBA in Total quality management

Education Details

MBA

Total quality management, Operation management

Indian school of Business management, India

A / Excellent / 85 -100%

Production Technology & Industrial Engineering Total Quality Management Statistical Process Control Quality Mangement system

N/A

Indian school of Business management
2010 - 2012
Technical Diploma in Mechanical Enginnering

Education Details

Technical Diploma

Mechanical Enginnering

Directorate of Technical Education, India

B / Very Good / 75 - 85%

Key Subjects: Basics of Automobile Fluid Mechanics Design of machine Elements Thermodynamics Basic Electrical and Electronics Machine Drawing Strength of Materials Manufacturing technology Quality

Autocad 2007 Pro - E Wild fire 2.0

Directorate of Technical Education
2003 - 2007

Certifications

Auto Cad
Feb 2007

Certificate details

Auto Cad

Feb 2007

N/A

N/A

N/A

Cad Center

Completed Certification in Autocad & Pro-E.

Certificate details

Pro-E wildfire 2.0

Feb 2007

N/A

N/A

N/A

Cad Center

N/A

Training and Courses

Training/Course Details

Manufacturing Technology

Mar 2013

Madras Pressers and Radiators private limited

Gone one month intership to understand manufacturing process of Press shop , Welding , Roller & Griniding

This profile is not updated!
Last update more than 1 months ago.

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Profile Skills and Keywords

7 QC ToolsAnalyticalAssistant Engineer - VQCAuto CadAutoCADAutomotiveChange ManagementCustomer-orientedDaimler India Commercial VehiclesEnglishField ComplaintsHandles StressHapinessHindiISUZU MOTORS INDIA PRIVATE LIMITEDJunior EngineerLeaderLong DrivingMBAMalayalamManufacturing TechnologyMechanical EnginneringMicrosoft OfficeNew Model LaunchOperation ManagementPPAPPeoplePro-E Wildfire 2.0Problem SolverProblem SolvingQuality AssuranceQuality ControlRenault Nissan Automotive India Private LimitedSenior Quality EngineerTamilTeam ManagementTeluguTotal Customer SatisfactionTotal Quality ManagementTreckingVehicle Validation & Testing

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Tamil

Tamil

: Fluent

: Fluent

: Fluent

: Fluent

Telugu

Telugu

: Beginner

: Beginner

: Advanced

: Advanced

Hindi

Hindi

: Beginner

: Beginner

: Beginner

: Beginner

Malayalam

Malayalam

: Beginner

: Beginner

: Beginner

: Intermediate

Tools and Technologies

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

More than 7 years

Problem Solving

Problem Solving

: Advanced

: Extreme - I love it!

:

More than 7 years

AutoCAD

AutoCAD

: Intermediate

: High

:

Less than 1 year

Fields of Expertise

Vehicle Validation & Testing

Vehicle Validation & Testing

: Expert

: Extreme - I love it!

:

5-7 years

7 QC Tools

7 QC Tools

: Expert

: Extreme - I love it!

:

More than 7 years

Team management

Team management

: Expert

: Extreme - I love it!

:

More than 7 years

PPAP

PPAP

: Advanced

: Extreme - I love it!

:

More than 7 years

New model launch

New model launch

: Advanced

: Extreme - I love it!

:

5-7 years

change management

change management

: Advanced

: Extreme - I love it!

:

5-7 years

field complaints

field complaints

: Advanced

: Extreme - I love it!

:

More than 7 years

total customer satisfaction

total customer satisfaction

: Advanced

: Extreme - I love it!

:

5-7 years

Key Skills

Analytical, Leader, Customer-oriented, Problem Solver, Handles Stress

Online Presence

https://www.linkedin.com/in/naresh-kumarhttps://www.facebook.com/in/naresh-kumar

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