Basic Info

Muhammad Marzouk

9 years

Cairo, Egypt

Bachelor's Degree

Manager

Work Experience

Cairo and Upper Egypt HSE Manager at Air Liquide

Experience Details

Cairo and Upper Egypt HSE Manager

Quality

Manager

1. Provide close support to managers whom are located in the Greater Cairo and Upper Egypt area (17 Facilities) at the operational level to develop safety culture, ensure HSE standards are maintained and HSE best practices are implemented.
2. Advise and assist Management to implement Strategy and achieve objectives safely.
3. Responsible for the HSE department internal communications.
4. Conducting and planning for company safety campaigns.
5. KPIs consolidation, verification, analysis and reporting to the top management and the MENA.
6. Preparing for the monthly safety steering committee with the attendance of all the top management and the activity managers.
7. Implement, follow-up and record the health, safety and environmental measures and related performances.
8. Provide the planning and internal audit management inside the company.
9. Periodically follow-up for the HSE internal audits action plans of his area.
10. Provide for the area risk assessment to establish and implement necessary measures in HSE.
11. Organize the activities for the area within health, safety and environmental for emergency situation and fire protection.
12. Provide trainings according to legal and the Industrial management system requirements.
13. Provide the motivation and acknowledge of the staff regarding HSE.
14. Implement and improve the HSE Balanced Scorecard management tool.
15. Responsible for writing and communicating the weekly Safety message to all the company.


Company Details

Air Liquide

Cairo, Egypt

501-1000 employees

Oil and Gas

www.airliquide.com

Jan 2016 to present (11 months)
Packaged Gases Plants Manager at Air Liquide

Experience Details

Packaged Gases Plants Manager

Operations/Management, Manufacturing/Production, Quality

Manager

Job Description:
1. Manages the plant managers and supervisors of the packaged gases plants for safe handling, filling operations, cylinders stock management, plants production and plants maintenance.
2. Protects assets by establishing, monitoring, and enforcing internal controls.
3. Prepares budgets; collecting, analyzing, and consolidating financial data and action plans.
4. Achieves budget objectives by scheduling expenditures; analyzing variances; initiating corrective actions.
5. Prepares special reports by collecting, analyzing, and summarizing information and trends.
6. Establishes and follows up the performance indicators (technical and financial) and Compares performance indicators with objectives for productivity and costs control.
7. Ensures planning, controlling and realizing of capital expenditures and operational expenses.
8. Ensures control of external costs through procurement policies implementation.
9. Oversees employee’s qualification in accordance with regulations and group procedures.
10. Participates and follows-up of the SLA with other plants/entities.
11. Coordinates productions, handling, transport actions, defines priorities according procedures
12. Ensures that training and qualification program are implemented by the all staff of the plants.
13. Interfacing with Quality manager to execute quality procedure for the plants for the implementation of ISO 9001, 14001, 18001 and 22000.
14. Manages the plants in compliance with all governmental regulations and AL specifications.
15. Ensures that the customer complaint process is effective and that addressing all issues.
16. Ensures that the PG plants is operated in a safe, efficient manner, preserving the environment.
17. Ensures the communication with the personal representatives to understand the collective concerns of the PG plant’s staff.
Achievements:
1) Manage 4 plants effectively for 5 months till recruit new plant managers.
2) Build new team for managing the PG plants with new comers.
3) Finishing the qualifications of 3 plant managers.
4) Contribute in the PG business strategic plan.
5) Double the cylinder’s maintenance capacity in less than 6 months.
6) Increase the capacity of Food and Beverage gases to meet 85% of beverage market.
7) Build Effective KPIs monitoring system for the PG Plants.


Company Details

Air Liquide (multinational)

Cairo, Egypt

More than 1000 employees

Chemicals, Oil and Gas, Engineering Services

https://www.airliquide.com/

May 2014 to Dec 2015 (1 year 7 months)
Acetylene Plant Manager at Air Liquide

Experience Details

Acetylene Plant Manager

Manufacturing/Production, Operations/Management, Quality

Manager

Achievements:
1. No findings at the external audits of the recertification of ISO 9001, 14001 & 18001.
2. Zero Customer Complaint per 2013.
3. Cost Saving Project counts 2.3% of budget per 2013.
4. Improve the plant IMS implementation progress from 57% to 91%.
5. Best practice IMS Self Audit.
6. Win “The Safest Plant” at Egypt Subsidiary for the yearly Safety competition.
7. Win the best “Emergency Drill” over Egypt Subsidiary and also the best practice drill.
8. Decrease the reworked Cylinders from 17.2% to 7.4% .
9. Improve C2H2 yield (Amount of Calcium Carbide Kg/1 C2H2 Kg) from 3.56 to 3.
10. Decrease the C2H2 gas losses 11% and Decrease the unit cost 9%.
11. Create a Monitoring and Planning system for the operations using MS Excel, provides high ability to measure many KPIs.


Company Details

Air Liquide (multinational)

Cairo, Egypt

501-1000 employees

Chemicals, Oil and Gas

https://www.airliquide.com/

Aug 2012 to Apr 2014 (1 year 8 months)
Area Manager at RKW

Experience Details

Area Manager

Manufacturing/Production, Operations/Management, Quality

Manager

Achievements:
1) Validate the equipment and machines that related to the embossing line.
2) Design the layout of the production hall and the warehouse.
3) Preparing the Lean deployment agenda and action plan.
4) Preparing for 20 WIs, 4 SOPs with the needed JSAs.
5) Design a powerful monthly evaluation system for the operators.
6) Preparing training system for transferring the knowledge from the German expats.
7) Take role of warehouse management and Internal Purchasing for 3 months.


Company Details

RKW (multinational)

6th of October, Egypt

501-1000 employees

Chemicals, Plastics

http://www.rkw-group.com/

Aug 2011 to Jul 2012 (11 months)
Operations Section Head at ) Insula For Instrument Current Transformers And Isolators

Experience Details

Operations Section Head

Operations/Management, Manufacturing/Production, Quality

Manager

Achievements:
1) Increase employee’s morale and satisfaction from 68% to 87%.
2) Established and implemented 5/11 of the Lean task list.
3) Increased the productivity 21% and achieve 100% OTD.
4) Create a Monitoring and Planning system using MS Excel, provides high ability to measure many KPIs like RTY, OEE and OTD.
5) Moving company from orange zone to green zone of Schneider Electric Module.
6) Established an integrated management system (ISO 9001, 18001 and 14001).
7) Established a very effective traceability system to the transformers.


Company Details

) Insula For Instrument Current Transformers And Isolators

6th of October, Egypt

51-100 employees

Manufacturing, Electronics and Semiconductors

www.insulacorp.com

Jun 2010 to Jul 2011 (1 year 1 month)
Quality and Production Engineer at AL SAMAANI For Metallic Industries

Experience Details

Quality and Production Engineer

Manufacturing/Production, Quality

Experienced (Non-Manager)

Achievements:
1. Established Quality Control and Preventive Maintenance System.
2. Got the ISO 9001:2008.
3. Established monitor system to measure, monitor and control the production.
4. Improve 3 products’ design led to decrease the cost of products 17%.


Company Details

AL SAMAANI For Metallic Industries

El Kaseem, Saudi Arabia

501-1000 employees

Manufacturing

http://www.sgp.com.sa

Jun 2009 to Jun 2010 (1 year)
Quality Engineer at ABC For Engineering Industries

Experience Details

Quality Engineer

Quality

Entry Level

Achievements:
1. Established Quality Control System and Preventive Maintenance System.
2. Established the ISO 180001 Instructions.
3. Finished the technical drawings of 137 products using AutoCAD.


Company Details

ABC For Engineering Industries

Badr City, Egypt

501-1000 employees

Manufacturing

http://www.abc-badr.com/

Jan 2009 to Jun 2009 (5 months)

Achievements


1) Build new team for managing the PACKAGED GASES plants with new comers.
2) Finishing the qualifications of 3 plant managers.
3) Contribute in the setting of the PACKAGED GASES business strategic plan.
4) Double the cylinder’s maintenance capacity by improving some areas in 6 months.
5) Build Effective KPIs monitoring system for the PACKAGED GASES Plants.
6) Decrease in the cost per unit of 4 plants out of 6.
7) 3 Customers complaints only Vs 8 per 2014.
8) NO NCR for the surveillance audits of ISO 9001, 18001, 14001 and 22001.
9) Implement 5S for 3 plants out of 6.
10) ALO plant won the safest plant of Air Liquid Egypt Subsidiary.


1. No Major findings by the external audits of the recertification of ISO 9001, 14001 & 18001.
2. Zero Customer Complaint per 2013.
3. Cost Saving Project counts 2.3% of budget per 2013.
4. Improve the plant IMS implementation progress from 57% to 91%.
5. Best practice Industrial Management System Self Audit.
6. Win “The Safest Plant” at Egypt Subsidiary for 2014 Safety competition.
7. Win the best “Emergency Drill” over Egypt Subsidiary and also the best practice drill.
8. Decrease the reworked Cylinders from 17.2% to 7.4%.
9. Decrease the C2H2 gas losses 11% and Decrease the unit cost 9%.
10. Create a Monitoring and Planning system for the operations using MS Excel, provides high ability to measure many KPIs.


1) Validate the equipment and machines that related to the embossing line.
2) Design the layout of the production hall and the warehouse.
3) Preparing the Lean deployment agenda and action plan.
4) Preparing for 20 WIs, 4 SOPs with the needed JSAs.
5) Design a powerful monthly evaluation system for the operators.
6) Preparing training system for transferring the knowledge from the German expats.
7) Pass the ISOs 9001, 18001 and 14001 audits without any major findings.


1) Established and implemented 5/11 of the Lean task list.
2) Increased the productivity 21% and achieve 100% OTD.
3) Create a Monitoring Planning system using MS Excel, to measure KPIs like RTY, OEE and OTD.
4) Moving company from orange zone to green zone of Schneider Electric Module.
5) Established an integrated management system (ISO 9001, 18001 and 14001).
6) Established a very effective traceability system to the transformers.


1. Established Quality Control and Preventive Maintenance System.
2. Got the certificate of ISO 9001:2008.
3. Established monitor system to measure, monitor and control the production planning and KPIs.
4. Improve 3 products’ design led to decrease the cost of products 17%.


1. Established Quality Control System and Preventive Maintenance System.
2. Established the ISO 180001 Instructions.
3. Finished the technical drawings of 137 products using AutoCAD.


Education

Mechanical Production and Design Engineering in Mechanical Production and Design Engineering

Education Details

Mechanical Production and Design Engineering

Mechanical Production and Design Engineering, Quality Control

Cairo University, Egypt

Not specified

N/A

N/A

Cairo University
2001 - 2007
High School - Thanaweya Amma

High School Details

Thanaweya Amma

EL Tabary

Egypt

2001

A / Excellent / 85 -100%

N/A

EL Tabary
2001

Certifications

Certificate details

CERTIFIED OSHA Standards for General Industry

Jul 2013

N/A

N/A

N/A

IASP International

N/A

Certificate details

Gear UP your Leadership Skills

May 2015

N/A

N/A

N/A

Air Liquide University

Managerial Diploma

SALES DIPLOMA
Jul 2010

Certificate details

SALES DIPLOMA

Jul 2010

N/A

N/A

N/A

Canadian Training Center for Human Development

BY THE INTERNATIONAL PROF. DR. IBRAHIM EL FIKY.

Training and Courses

Training/Course Details

Cash Basics for Managers

Oct 2015

Air Liquide University

N/A

Training/Course Details

Project Management

Jul 2015

Air Liquide University

N/A

This profile is fresh!
Last update 13 days ago.

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Profile Skills and Keywords

Acetylene Plant ManagerAir LiquideAnalyticalArabicArea ManagerAutoCADBusiness AnalysisBusiness PlanningBusiness-orientedCERTIFIED OSHA Standards For General IndustryCairo And Upper Egypt HSE ManagerCash Basics For ManagersChemicalsCommunication SkillsCommunicatorComputer SkillsElectronics And SemiconductorsEngineering ServicesEnglishGear UP Your Leadership SkillsISO 14001ISO 18001ISO 22000ISO 9001InitiativeInternetLeaderLeadershipLean Six Sigma Black BeltManagementManufacturingMechanical Production And Design EngineeringMicrosoft ExcelMicrosoft OfficeMicrosoft ProjectMinitabOil And GasOperationsOperations Section HeadPackaged Gases Plants ManagerPlasticsProblem SolvingProductionProject ManagementQuality And Production EngineerQuality AssuranceQuality ControlQuality EngineerRKWSALES DIPLOMASupply ChainTechnical Analysis

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Advanced

: Advanced

: Advanced

: Advanced

Tools and Technologies

Leadership

Leadership

: Expert

: Extreme - I love it!

:

3-5 years

Management

Management

: Expert

: Extreme - I love it!

:

3-5 years

Quality Control

Quality Control

: Expert

: Extreme - I love it!

:

5-7 years

Communication Skills

Communication Skills

: Expert

: Extreme - I love it!

:

5-7 years

Computer Skills

Computer Skills

: Expert

: Extreme - I love it!

:

More than 7 years

Internet

Internet

: Expert

: Extreme - I love it!

:

More than 7 years

Technical Analysis

Technical Analysis

: Expert

: Extreme - I love it!

:

5-7 years

Microsoft Excel

Microsoft Excel

: Advanced

: Extreme - I love it!

:

5-7 years

Supply Chain

Supply Chain

: Advanced

: Extreme - I love it!

:

3-5 years

Quality Assurance

Quality Assurance

: Advanced

: Extreme - I love it!

:

3-5 years

Operations

Operations

: Advanced

: Extreme - I love it!

:

3-5 years

Problem Solving

Problem Solving

: Advanced

: Extreme - I love it!

:

5-7 years

Microsoft Office

Microsoft Office

: Advanced

: Extreme - I love it!

:

5-7 years

Business Analysis

Business Analysis

: Advanced

: Extreme - I love it!

:

3-5 years

Lean Six Sigma Black Belt

Lean Six Sigma Black Belt

: Intermediate

: Extreme - I love it!

:

3-5 years

AutoCAD

AutoCAD

: Intermediate

: High

:

5-7 years

Minitab

Minitab

: Intermediate

: Extreme - I love it!

:

1-3 years

Microsoft Project

Microsoft Project

: Intermediate

: High

:

1-3 years

ISO 9001

ISO 9001

: Intermediate

: High

:

3-5 years

ISO 14001

ISO 14001

: Intermediate

: High

:

3-5 years

ISO 18001

ISO 18001

: Intermediate

: High

:

3-5 years

ISO 22000

ISO 22000

: Intermediate

: High

:

1-3 years

Business Planning

Business Planning

: Intermediate

: Extreme - I love it!

:

3-5 years

Project Management

Project Management

: Intermediate

: High

:

3-5 years

Fields of Expertise

Operations

Operations

: Expert

: Extreme - I love it!

:

5-7 years

Production

Production

: Expert

: Extreme - I love it!

:

3-5 years

Quality Assurance

Quality Assurance

: Advanced

: Extreme - I love it!

:

5-7 years

Supply Chain

Supply Chain

: Intermediate

: High

:

3-5 years

Key Skills

Analytical, Leader, Business-oriented, Communicator, Initiative

Online Presence

https://eg.linkedin.com/in/muhammad-marzouk-86a29033https://www.facebook.com/eng.muhammad.marzouk

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