Basic Info

Mohamed Adel

9 years

Cairo, Egypt

Bachelor's Degree

Experienced

Work Experience

Senior Industrial Engineering Engineer at ASFOUR CRYSTAL INTERNATIONAL CO.

Experience Details

Senior Industrial Engineering Engineer

Engineering - Mechanical/Electrical

Experienced (Non-Manager)

o Developing standard work & VSM to capture current condition.
o Minimizing waste by analyzing the workflow processes for reducing cost and cycle times, and improving the overall quality.
o Responsible for conducting manpower studies to determine labor standards.
o Reviewing labor performance, reporting methods, systems and work procedures.
o Leading effort to implement manufacturing process improvement across the Production Network.
o A subject matter expert by partnering with multiple cross-functional stakeholders including Operations, Quality, Finance and R&D for automation Projects.
o Providing support to the implementation of the Asfour Production System (APS) in all areas of the operation.
o Design and select optimal deployment methodologies and develop detailed project plans and timelines, this includes development and implementation of the necessary training plans.
o Use project management skills to formulate small projects and achieve set goals.
ACHIEVEMENTS:
- Production efficiency control Project (saving was 25% of workforce).
- Decreasing the cost of transportation of finished and semi-finished goods (saving was 10% of workforce).
- Decreasing the cost of indirect labor project (saving was 5% of indirect labor cost)
- A3 methodology deployment Project (Problem solving A3-Proposal A3-Project status review A3).


Company Details

ASFOUR CRYSTAL INTERNATIONAL CO.

Egypt

N/A

Manufacturing

www.asfourcrystal.com

Aug 2014 to present (2 years 4 months)
Senior Continuous Improvement Engineer at ASFOUR CRYSTAL INTERNATIONAL CO.

Experience Details

Senior Continuous Improvement Engineer

Manufacturing/Production

Experienced (Non-Manager)

KEY RESPONSIBILITIES:
o Using Lean tools to provide the analysis of current processes, implement manufacturing and/or business process improvements that increase capacity, reduce lead-time, eliminate non-valued added, reduce work in process and improve rates.
o Facilitate the sharing of “best practices” methods and ideas internally and across the company.
o Promote a culture of continuous improvement and learning in the plant.
o Responsible for Key 2 deployment (continuous improvement) of Asfour production system.
o Reporting the annual measurements of Key 2 ROI to the top management.
o Responsible for Asfour idea (Suggestion) management system (AIMS).
ACHIEVEMENTS:
- Deployment of continuous improvement process (CIP) inside two business units.
- Establishing Asfour’s Suggestion System to process over 650 suggestion/year supporting CIP deployment.
- Implementing over 350 improvement suggestion over the year 2013 (over 1,250,000 L.E of cost saving & avoidance)
- Introducing over 100 hours of training about Lean Manufacturing topics.


Company Details

ASFOUR CRYSTAL INTERNATIONAL CO.

Cairo, Egypt

N/A

FMCG

http://www.asfourcrystal.com/

Jan 2013 to Jul 2014 (1 year 6 months)
Production planning & control engineer at ZAMIL STEEL BUILDINGS EGYPT CO.

Experience Details

Production planning & control engineer

Manufacturing/Production

Experienced (Non-Manager)

KEY RESPONSIBILITIES:

o Calculating the required raw materials and updating inventory planning parameters.
o Developing manufacturing plan for each project & follow up all jobs during the fabrication process.
o Responsible for Daily /Weekly / Monthly progress report and factory capacity with the performance per each production line including the necessary time study.
o Identify variances between planned and actual progress indicators and propose corrective measures.
o Issuing purchase orders to subcontractors & analyzing & commenting on their schedules.
o Prepare the monthly strategic report with the necessary analysis.
o Lean manufacturing and capacity equipment planning.
o Working on process improvement projects.


Company Details

ZAMIL STEEL BUILDINGS EGYPT CO.

Giza, Egypt

501-1000 employees

Manufacturing

http://www.zamilsteel.com.eg/

Oct 2007 to Dec 2012 (5 years 2 months)
Mechanical design engineer at Research, Design and Technology Development Center of the National Authority of Military Production

Experience Details

Mechanical design engineer

Creative/Design/Art

Entry Level

N/A


Company Details

Research, Design and Technology Development Center of the National Authority of Military Production

Cairo, Egypt

51-100 employees

Research

N/A

Jun 2006 to Sep 2007 (1 year 3 months)

Achievements


ACHIEVEMENTS:
- Establishing a production planning & control model for a strategic business unit.
- Deployment of key 2 of Asfour production system inside 3 business units.
- Development of the road map for Key 2 on-site, key site goals and timelines.
- Participating in creating a new fully automated line for a manual produced product.
- Establishing Asfour idea (Suggestion) Management System (AIMS).
- Working with IT on the idea management software.



ACHIEVEMENTS:
- Working on decreasing the Man-hour/MT (Continuous Improvement Project).
- Leading the 5S implementation team all over the factory & inventory area.
- Contribution to establishing process improvement team.
- Developing the plan of:

1. Mall Of Arabia (6000 MT) 4. Mantrac (1300 MT)
2. SAMSUNG Egypt (4000 MT) 5. Jidda Stadium (6000MT)
3. Agility Logistics Egypt (1500 MT) 6. DANONE Egypt farms (1000 MT)



Education

Mechanical design & production engineering in Engineering

Education Details

Mechanical design & production engineering

Engineering

Cairo University, Egypt

C / Good / 65 - 75%

N/A

N/A

Cairo University
1999 - 2004

Certifications

Certificate details

Lean Manufacturing Green Belt

Aug 2014

N/A

N/A

N/A

EMS Strategies-USA/Smart Consulting-Egypt

Value Stream Mapping-Standard Work-5S-Kanban-TPM-Visual Management-Quick Changeover-Kaizen-Poka Yoke-Andon-Jidoka-A3 methodology-JIT

Certificate details

Six Sigma Green Belt

Jun 2015

N/A

N/A

N/A

ASQ

N/A

Training and Courses

Training/Course Details

Training of Trainers (TOT)

Aug 2014

Visioneering Training Center-Egypt

N/A

Training/Course Details

Project Management Professional Preparation Course

Jun 2014

Visioneering Training Center-Egypt

N/A

Training/Course Details

Professional Planner Certificate

Feb 2016

Smart Consulting-Egypt

N/A

This profile is fresh!
Last update 1 days ago.

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Profile Skills and Keywords

Autodesk InventorCommunicatorContinuous ImprovementCreativeDesignEngineeringEnglishFMCGIGrafxInnovativeLean ManufacturingLean Manufacturing Green BeltManufacturingMechanical Design EngineerOperationsOperations ManagementPlanningPresenterPrimaveraProblem SolverProductionProduction Planning & Control EngineerProfessional Planner CertificateProject Management Professional Preparation CourseResearchSenior Continuous Improvement EngineerSenior Industrial Engineering EngineerSix Sigma Green BeltSolidWorksSupportiveTraining Of Trainers (TOT)

Self-assesed Skills

Languages

English

English

: Advanced

: Advanced

: Intermediate

: Intermediate

Tools and Technologies

SolidWorks

SolidWorks

: Expert

: Little

:

More than 7 years

iGrafx

iGrafx

: Expert

: Extreme - I love it!

:

3-5 years

Primavera

Primavera

: Advanced

: Medium

:

5-7 years

Autodesk Inventor

Autodesk Inventor

: Advanced

: Little

:

More than 7 years

Fields of Expertise

Planning

Planning

: Advanced

: Extreme - I love it!

:

5-7 years

lean manufacturing

lean manufacturing

: Advanced

: Extreme - I love it!

:

3-5 years

Continuous Improvement

Continuous Improvement

: Advanced

: Extreme - I love it!

:

3-5 years

Operations Management

Operations Management

: Advanced

: Extreme - I love it!

:

5-7 years

Key Skills

Communicator, Presenter, Problem Solver, Innovative, Supportive

Online Presence

http://www.linkedin.com/profile/view?id=250457222&trk=nav_responsive_tab_profile

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