Basic Info

Mithun Mahesh

More than 15 years

Ashuganj, Bangladesh

Bachelor's Degree

Manager

Work Experience

Operation and Maintenance Manager at Hyundai Engineering Co., Limited

Experience Details

Operation and Maintenance Manager

Installation/Maintenance/Repair, Engineering - Oil & Gas/Energy, Education/Teaching

Manager

 Competent and result-oriented Mechanical Engineer with rich experience across Operation & Maintenance and Technical Troubleshooting of Gas Turbines ,Gas Compressor Stations, Gas Operations, Gas Pipeline Operations Currently spearheading as Operation & Maintenance Manager with HYUNDAI ENGINEERING CONSTRUCTION CO., LIMITED at their site location Gas Transportation Corporation limited, Ashuganj, Bangladesh..
 Overall O&M, Commissioning, Start-up & Performance Test Acceptances activities of Ashuganj & Elenga Compressor Stations of 1500MMSCFD capacity each, Natural Gas Cross Country Pipeline, Metering & Regulating Stations and all other associated Facilities of full-fledged Gas Compressor Station package.
 Operation & Maintenance of Siemens SGT 400, SGT100 Gas Turbine compressors using Compressor control corporation, gas engine generators. Gas Pipeline Operations Monitoring, Pipeline Pigging operations, Emergency Handling and total Gas compressor station package by PCS7, DCS.
 Involved in Commissioning, Operation and Maintenance, trouble shooting of 435MW Power Generating station.
 Taking care of all Legal and statutory issues & maintaining compliances to avoid deviations.
 Caterpillar, GE Jenbacher gas Engine Generators Operation & Maintenance, Troubleshooting activities.


Company Details

Hyundai Engineering Co., Limited (multinational)

Bangaldesh, North Korea

More than 1000 employees

Engineering Services, Engineering Services, Oil and Gas

www.hec.co.kr

Aug 2015 to present (1 year 11 months)
Lead Operations at Reliance Gas Transportation Infrastructure limited

Experience Details

Lead Operations

Manufacturing/Production, Education/Teaching, Installation/Maintenance/Repair

Manager

 Fully responsible for Operation and Maintenance of Gas Compression Station.
 Overall responsible for Operation and Maintenance of Gas turbine Compressors and all related auxiliaries.
 Overall responsible for availability, reliability of all machines, equipment’s with best efficiency.
 Overall responsible for HSEF at site delivering as a HSEF Coordinator.
 Overall responsible for Pipeline integrity, HSEF and Pipeline healthiness.
 Overall responsible for all Legal and statutory requirements of the region.
 Working as Lead Operations for the Overall operations & Maintenance of Gas Compressor station.
 Operations & Maintenance Of natural gas pipeline.
 Delivering as Station HSEF Coordinator.
 Smooth & safe Start-up/Shutdown of GTC units from MARK VI as per the pipeline requirement.






 To ensure safety of the station by operating in safe limits and maintaining safety equipment as per schedules through concerned station staff.
 Carrying out local operation of equipment’s as per business requirements in coordination with Pipeline operations center
 Minimum down time of equipment’s and maximize availability of critical equipment’s.
 Compliance of all safety management systems and procedures.
 Ensuring Safe operation of the station as per the gas throughput requirements set by Pipeline Operation Centre day to day duty.
 Co-ordination with maintenance departments for carrying out safe and smooth maintenance activities
 Track the status of Statutory & Regulatory renewal due dates to facilitate compliance. Inform Area Manager and statutory coordinator of any deviations and alert for due dates.
 Preparation & readiness for Internal & External audits. Trainings of Security guards for emergency situations.
 Ensure Availability & Reliability of equipment’s.
 Timely Preservation of standby Equipment’s as per the standard procedures.
 Eliminating critical equipment trips on account of operational mistakes
 Control & monitoring of UFG by periodic LEL checking,
 Review of all SOP and SMP’s within the stipulated review period.
 Prevent unwanted emergency blow downs.
 Ability to understand P&IDs;, Process Flow diagrams and timely review of the same.
 Validation of Notification created by POC, RCA creation and data updating whenever job with malfunction is created.
 Troubleshooting of equipment operational issues.
 Issue SAP notification against abnormalities for maintenance of equipment’s
 Identification of training for self & sub-ordinates.
 Imparting job related training to work crew.
 Conducting of Safety audits, PSSR audits, IMS audits, British safety council internal audits.
 Conducting of RCA’s, Implementation of MOC’s.
 Initiation of Trip interlocks bypass form for any detector bypass or process parameter bypassing.
 Core person at station for all the process related concerns, isolations, Gas Venting’s etc.
 Authorised Person at station for issuing PTW, PTW A01 approvals in SAP, Job Risk analysis & Mitigation, LOTO, Incident Reporting.
 Authorised person at station to conduct trainings (HSEF & Technical) to all employees and contract employees.
 Authorised person for statutory compliances and all other statutory issues.
 Emergency Response Team leader.
 Trained person at station for Rescue & First Aid.
 Authorised Person at station to carrying Electrical Isolation in the absence of electrical team.
 Pipeline inspection by line walks, Aerial surveillance, and Public awareness programs etc.
 Pipeline Inspections, ROU monitoring and handling of ROU issues.
 Functional checks of all process valves at CS and MLV’s.
 Logging of all equipment parameters, Daily Activities, Daily Process report, Notifications in E-Log & SAP.
 Preparation of all the station reports like Daily Process report, Generation report, Maintenance gas accounting etc.
 Alarm Management in SCADA and raising job notifications in SAP for any abnormalities.
 Raw Water, washing water & Reverse Osmosis plant operations & Maintenance.
 Fire Water System Operations & Maintenance, FW system maintaining healthy and always in AUTO for meeting emergency situations.
 Conducting of Firefighting & Protection trainings to all firefighting staff and other employees.
 Conducting of HSEF activities at station like Safety committee meeting, Housekeeping audits, Site Visits, Environmental inspection Audits.


Company Details

Reliance Gas Transportation Infrastructure limited (multinational)

Bidar, India

More than 1000 employees

Oil and Gas, Energy and Utilities, Construction - Industrial Facilities and Infrastructure

www.ril.com

May 2010 to Aug 2015 (5 years 3 months)
Site Manager O&M at Thermax India

Experience Details

Site Manager O&M

Manufacturing/Production, Installation/Maintenance/Repair, Project/Program Management

Manager

 Fully responsible for Power plant operations covering entire engineering and management aspects to realize efficiency objectives of the unit
 Operational & Maintenance experience on BHEL, IJT, Thermax, CVPL,IBL,Steam Generators.
 Operational & Maintenance experience on Siemens, BHEL,Triveni,TDPS,Mitsubishi,Scoda,Stal steam turbines.
 Contributed technical expertise in managing operations and maintenance of key equipments like High pressure boilers upto,670TPH PF boilers, 250TPH(CFBC/AFBC) Air Preheaters,Steam Turbines and their auxiliaries,ESP’s,Economisers,feed mills,Super heaters,Bed Coils,Steam& Water Drums, Boiler Feed Pumps,Deaerators,De superheators,Steam generators Chemical cleanings,Slow firings of furnaces,Alternator air/water Coolers,Condensers,Cooling Towers, Coal and Ash handling Systems, Water treatment plants etc.
 Independent overall cold & Hot Startup operation of AFBC,CFBC,PF boilers and all related auxiliaries
 Operation & Maintenance of large Gas and Coal Fired Boilers.
 Independed errection & Installation of all High Pressure Steam Drum Internals as per the drawings.
 Commissioning of Electro Static precipitator by Dry Air leakage test, Soap Solution test, radiology tests, Rectifier testings,Collecting & Emitting electrodes inspections, Rapper inspection systems.
 Complete knowledge of erection, commissioning, Operation & Maintenance of Waste heat recovery Boilers.
 Independent overall operation & maintenance of Dense air type ash handling systems and trouble shooting.
 Capable of Independent smooth startup of Steam Boilers,Steam Turbines and shutdowns.
 Major Maintenance & Overhauling activities of High Pressure Steam Generators packages, Steam turbines, Condenser tubes cleaning by chemical circulation & Jet bullet cleaning, Pumps, Water & Air Cooled cooling towers, Fuel Handling Systems.
 Cleaning of air cooled cooling tower bundle fins with high pressure water jet for increasing the efficiency.
 Planning and implementation of various maintenance activities including preventive, corrective and breakdown maintenance for Power Plants. Planning & Execution of Major Shutdown Jobs timely.
 Proactively participated in planning process relating to issues of generation, load schedule, shutdown of transmission lines & Maintenance, unit shutdown/startup etc.
 Management of Safety, Health & Environment at site and submission of MIS reports.
 Management of manpower at site and fulfillment of all statutory requirements.
 Maintaining healthy & Constructive relation with client there by increasing the revenue.
 Operation & Maintenance of Large Chillers, Nitrogen plants, Utility boilers, Cooling towers.
 Optimize fuel consumption by using available alternate fuels with reduced generation cost and Prompt Preventive & corrective maintenances thereby increasing the plant overall efficiency.
 Independent handling of water treatment plants like water clarifier, RO plants, and Discharge plants.
 Inspection & Checking of water samples in Lab collected from Raw Water tanks, RO outlets, Cooling tower sumps, Boiler feed water etc & take prompt corrective action to avoid deviations.
 Maintaining Plant Load factor Highest possible with available resources.


Company Details

Thermax India (multinational)

Bangalore, India

More than 1000 employees

Energy and Utilities, Engineering Services, Oil and Gas

N/A

Mar 2009 to May 2010 (1 year 2 months)
Operations Manager at OEG India limited

Experience Details

Operations Manager

Manufacturing/Production, Installation/Maintenance/Repair, Engineering - Oil & Gas/Energy

Manager

 Planned effective preventative/breakdown/proactive maintenance schedules of various machineries & equipments to increase machine up time & equipment reliability.
 Operation & Maintenance of Power plant by using Siemens, Honey well,Yokogowa DCS,SCADA.
 Independent overall cold & Hot Startup operation of AFBC,CFBC,PF boilers and all related auxiliaries.
 Independent overall cold & Hot startup operation of steam turbines and all related auxiliaries.
 Steam Turbine rolling, Hydraulic or Manual cranking, Oil wetting activites during long shutdowns.
 Steam Boilers preservation activites like nitrogen filling, Placing of Silica gel bags, Holding of chemically added water in water tubes, stroke checking of all valves etc during long shutdowns of power station.

 Operation & Maintenance of Waste heat recovery boilers and their trouble shooting.
 Overall independent Erection ,Commissioning of Steam Boilers, Steam turbines,Gear Boxes,ESP,Air pre heaters, Economises,Surface Condensers,attemperature,Chimneys,Fans,Fuel Handling sytems, denseair ash handling systems using DCS.
 Minimizing performance bottlenecks for achieving high productivity with optimization of men, material & machine. Executing processes of maintenance of Machines & Equipment so as to take corrective action & reduce downtime to minimum.
 Independently Handled the Commissioning, Operation and Maintenance of 43x2 MW Arasmeta Captive power Pvt ltd, Chhattisgarh, for 4x90 TPH Thermax B&W AFBC Boilers & its associated auxiliary, 2x43MW BHEL extraction cum condensing turbine & its auxiliary using operating system like DCS (Siemens).
 Commissioning Activities of 35MW power plant Project of M/S Deepak Steels & Power Ltd, Barbil, Orissa.
 Operation & Maintenance of 75MW captive power plant of M/s Rayalseema alkalis and allied chemicals Ltd, Kurnool.(A.P) having 100 TPH Thermax B&W, 60TPH CVPL AFBC boilers & its associated auxiliary, 1x25 MW SIEMENS controlled extraction, condensing turbine & its auxiliary using operating system like DCS (Honeywell)
 Boiler Errection ,Commissioning activities like Slow firing, Chemical cleaning of water tubes, headers, Drums and flushing activities, Refractory material application in furnaces with cooling & slow firing to avoid cracks
 Operation & maintenance of RO plants,DM plants,Clarifliers.Raw water Reserviours.
 Operation & Maintenance of coal handling systems like belt conveyor, screw conveyors, chain slot conveyors, vibrating sieves, belt load limiters, conveyor safety interlocks like pull cord systems.
 Maintenance activities of Coal/Fuel handling systems like Pulley replacements, Drum replacements, Damaged Belt repair/replacement activity,Belt Tensioning activities, Belt Sway Online adjustments to reduce down time.
 Breakdown Maintenance of all Coal Crushers, Vibrating Sieves in a avialable short time to reduce fuel starvation therby reducing station outages. Able to handle crtical conditions during wet fuel handling in monsoons.


Company Details

OEG India limited (multinational)

chennai, India

501-1000 employees

Energy and Utilities, Oil and Gas, Engineering Services

N/A

May 2007 to Mar 2009 (1 year 10 months)

Education

Bachelor of Technology in Mechanical Engineering

Education Details

Bachelor of Technology

Mechanical Engineering

Agra University, India

B / Very Good / 75 - 85%

N/A

N/A

Agra University
2000 - 2003
High School - Other

High School Details

Other

St Michaels convent school

India

1996

C / Good / 65 - 75%

N/A

St Michaels convent school
1996

Certifications

Boiler Operation Engineeer
Nov 2008

Certificate details

Boiler Operation Engineeer

Nov 2008

Passed

N/A

N/A

Chief Director of factories and boilers, government of karnataka, india

Boiler Operation Proficiency certificate

Training and Courses

Vibration analysis and Diagnosis course on Bentley Nevada 3500 series & System 1 from GE. at GE
Nov 2014

Training/Course Details

Vibration analysis and Diagnosis course on Bentley Nevada 3500 series & System 1 from GE.

Nov 2014

GE

Vibration analysis and Diagnosis course on Bentley Nevada 3500 series & System 1 from GE.

First Aid Senior Professional certificate from John Ambulance Indian red cross society at John Ambulance
Mar 2015

Training/Course Details

First Aid Senior Professional certificate from John Ambulance Indian red cross society

Mar 2015

John Ambulance

N/A

Industrial Hydraulics & Pneumatics, Advanced training Institute, Hyderabad, India at Advance Training Institute
Aug 2001

Training/Course Details

Industrial Hydraulics & Pneumatics, Advanced training Institute, Hyderabad, India

Aug 2001

Advance Training Institute

N/A

This profile is outdated!
Last update more than 12 months ago.

Jobseeker photo

Profile Skills and Keywords

Auto CadBoiler Operation EngineeerBreakdown SolutionsBudget PreparationCommunicatorConstruction - Industrial Facilities And InfrastructureEnergy And UtilitiesEngineering ServicesEnglishExercisingFailure AnalysisFirst Aid Senior Professional Certificate From John Ambulance Indian Red Cross SocietyGas Pipeline Operations And MaintenanceGas Turbine Compressors Operations And MaintenanceHard WorkerHindiHyundai Engineering Co., LimitedIndustrial Hydraulics & Pneumatics, Advanced Training Institute, Hyderabad, IndiaInnovativeInstallationKannadaLead OperationsMaintenanceManagement Of ChangeManufacturingMechanical EngineeringMusicOEG India LimitedOil And GasOperation And MaintenanceOperation And Maintenance ManagerOperational EfficiencyOperationsOperations ManagerOrganizerOutdoorsPlannerPlanning And SchedulingPower Plant Operations And MaintenancePreparations Of Standard Operating And Maintenance ProceduresProductionProgram ManagementProjectReliance Gas Transportation Infrastructure LimitedRepairResource OptimizationRoute Cause AnalysisSite Manager O&MSportsSwimmingThermax IndiaTrainingsTravelTroubleshootingVibration Analysis And Diagnosis Course On Bentley Nevada 3500 Series & System 1 From GE.

Self-assesed Skills

Languages

English

English

: Advanced

: Advanced

: Fluent

: Advanced

Hindi

Hindi

: Advanced

: Advanced

: Fluent

: Advanced

Kannada

Kannada

: Advanced

: Advanced

: Fluent

: Advanced

Tools and Technologies

Auto Cad

Auto Cad

: Advanced

: Extreme - I love it!

:

More than 7 years

Fields of Expertise

Operation and Maintenance

Operation and Maintenance

: Expert

: Extreme - I love it!

:

More than 7 years

Gas Turbine Compressors Operations and Maintenance

Gas Turbine Compressors Operations and Maintenance

: Expert

: Extreme - I love it!

:

More than 7 years

Gas Pipeline Operations and Maintenance

Gas Pipeline Operations and Maintenance

: Expert

: Extreme - I love it!

:

5-7 years

Power Plant Operations and Maintenance

Power Plant Operations and Maintenance

: Expert

: Extreme - I love it!

:

More than 7 years

Preparations of Standard Operating and Maintenance Procedures

Preparations of Standard Operating and Maintenance Procedures

: Expert

: Extreme - I love it!

:

More than 7 years

Planning and Scheduling

Planning and Scheduling

: Expert

: Extreme - I love it!

:

More than 7 years

Breakdown solutions

Breakdown solutions

: Expert

: Extreme - I love it!

:

More than 7 years

Resource Optimization

Resource Optimization

: Expert

: Extreme - I love it!

:

More than 7 years

Operational Efficiency

Operational Efficiency

: Expert

: Extreme - I love it!

:

More than 7 years

Troubleshooting

Troubleshooting

: Expert

: Extreme - I love it!

:

More than 7 years

Failure Analysis

Failure Analysis

: Expert

: Extreme - I love it!

:

More than 7 years

Trainings

Trainings

: Expert

: Extreme - I love it!

:

More than 7 years

Management of Change

Management of Change

: Expert

: Extreme - I love it!

:

5-7 years

Route Cause analysis

Route Cause analysis

: Expert

: Extreme - I love it!

:

More than 7 years

Budget Preparation

Budget Preparation

: Intermediate

: High

:

5-7 years

Key Skills

Planner, Communicator, Hard worker, Organizer, Innovative

Online Presence

mithun404@gmail.com

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