Mithun Mahesh

Operation and Maintenance ManagerFull Time

• Job Details: Competent and result-oriented Mechanical Engineer with rich experience across Operation & Maintenance and Technical Troubleshooting of Gas Turbines ,Gas Compressor Stations, Gas Operations, Gas Pipeline Operations Currently spearheading as Operation & Maintenance Manager with HYUNDAI ENGINEERING CONSTRUCTION CO., LIMITED at their site location Gas Transportation Corporation limited, Ashuganj, Bangladesh..  Overall O&M, Commissioning, Start-up & Performance Test Acceptances activities of Ashuganj & Elenga Compressor Stations of 1500MMSCFD capacity each, Natural Gas Cross Country Pipeline, Metering & Regulating Stations and all other associated Facilities of full-fledged Gas Compressor Station package.  Operation & Maintenance of Siemens SGT 400, SGT100 Gas Turbine compressors using Compressor control corporation, gas engine generators. Gas Pipeline Operations Monitoring, Pipeline Pigging operations, Emergency Handling and total Gas compressor station package by PCS7, DCS.  Involved in Commissioning, Operation and Maintenance, trouble shooting of 435MW Power Generating station.  Taking care of all Legal and statutory issues & maintaining compliances to avoid deviations.  Caterpillar, GE Jenbacher gas Engine Generators Operation & Maintenance, Troubleshooting activities.

Lead OperationsFull Time

• Job Details: Fully responsible for Operation and Maintenance of Gas Compression Station.  Overall responsible for Operation and Maintenance of Gas turbine Compressors and all related auxiliaries.  Overall responsible for availability, reliability of all machines, equipment’s with best efficiency.  Overall responsible for HSEF at site delivering as a HSEF Coordinator.  Overall responsible for Pipeline integrity, HSEF and Pipeline healthiness.  Overall responsible for all Legal and statutory requirements of the region.  Working as Lead Operations for the Overall operations & Maintenance of Gas Compressor station.  Operations & Maintenance Of natural gas pipeline.  Delivering as Station HSEF Coordinator.  Smooth & safe Start-up/Shutdown of GTC units from MARK VI as per the pipeline requirement.  To ensure safety of the station by operating in safe limits and maintaining safety equipment as per schedules through concerned station staff.  Carrying out local operation of equipment’s as per business requirements in coordination with Pipeline operations center  Minimum down time of equipment’s and maximize availability of critical equipment’s.  Compliance of all safety management systems and procedures.  Ensuring Safe operation of the station as per the gas throughput requirements set by Pipeline Operation Centre day to day duty.  Co-ordination with maintenance departments for carrying out safe and smooth maintenance activities  Track the status of Statutory & Regulatory renewal due dates to facilitate compliance. Inform Area Manager and statutory coordinator of any deviations and alert for due dates.  Preparation & readiness for Internal & External audits. Trainings of Security guards for emergency situations.  Ensure Availability & Reliability of equipment’s.  Timely Preservation of standby Equipment’s as per the standard procedures.  Eliminating critical equipment trips on account of operational mistakes  Control & monitoring of UFG by periodic LEL checking,  Review of all SOP and SMP’s within the stipulated review period.  Prevent unwanted emergency blow downs.  Ability to understand P&IDs;, Process Flow diagrams and timely review of the same.  Validation of Notification created by POC, RCA creation and data updating whenever job with malfunction is created.  Troubleshooting of equipment operational issues.  Issue SAP notification against abnormalities for maintenance of equipment’s  Identification of training for self & sub-ordinates.  Imparting job related training to work crew.  Conducting of Safety audits, PSSR audits, IMS audits, British safety council internal audits.  Conducting of RCA’s, Implementation of MOC’s.  Initiation of Trip interlocks bypass form for any detector bypass or process parameter bypassing.  Core person at station for all the process related concerns, isolations, Gas Venting’s etc.  Authorised Person at station for issuing PTW, PTW A01 approvals in SAP, Job Risk analysis & Mitigation, LOTO, Incident Reporting.  Authorised person at station to conduct trainings (HSEF & Technical) to all employees and contract employees.  Authorised person for statutory compliances and all other statutory issues.  Emergency Response Team leader.  Trained person at station for Rescue & First Aid.  Authorised Person at station to carrying Electrical Isolation in the absence of electrical team.  Pipeline inspection by line walks, Aerial surveillance, and Public awareness programs etc.  Pipeline Inspections, ROU monitoring and handling of ROU issues.  Functional checks of all process valves at CS and MLV’s.  Logging of all equipment parameters, Daily Activities, Daily Process report, Notifications in E-Log & SAP.  Preparation of all the station reports like Daily Process report, Generation report, Maintenance gas accounting etc.  Alarm Management in SCADA and raising job notifications in SAP for any abnormalities.  Raw Water, washing water & Reverse Osmosis plant operations & Maintenance.  Fire Water System Operations & Maintenance, FW system maintaining healthy and always in AUTO for meeting emergency situations.  Conducting of Firefighting & Protection trainings to all firefighting staff and other employees.  Conducting of HSEF activities at station like Safety committee meeting, Housekeeping audits, Site Visits, Environmental inspection Audits.

Site Manager O&MFull Time

• Job Details: Fully responsible for Power plant operations covering entire engineering and management aspects to realize efficiency objectives of the unit  Operational & Maintenance experience on BHEL, IJT, Thermax, CVPL,IBL,Steam Generators.  Operational & Maintenance experience on Siemens, BHEL,Triveni,TDPS,Mitsubishi,Scoda,Stal steam turbines.  Contributed technical expertise in managing operations and maintenance of key equipments like High pressure boilers upto,670TPH PF boilers, 250TPH(CFBC/AFBC) Air Preheaters,Steam Turbines and their auxiliaries,ESP’s,Economisers,feed mills,Super heaters,Bed Coils,Steam& Water Drums, Boiler Feed Pumps,Deaerators,De superheators,Steam generators Chemical cleanings,Slow firings of furnaces,Alternator air/water Coolers,Condensers,Cooling Towers, Coal and Ash handling Systems, Water treatment plants etc.  Independent overall cold & Hot Startup operation of AFBC,CFBC,PF boilers and all related auxiliaries  Operation & Maintenance of large Gas and Coal Fired Boilers.  Independed errection & Installation of all High Pressure Steam Drum Internals as per the drawings.  Commissioning of Electro Static precipitator by Dry Air leakage test, Soap Solution test, radiology tests, Rectifier testings,Collecting & Emitting electrodes inspections, Rapper inspection systems.  Complete knowledge of erection, commissioning, Operation & Maintenance of Waste heat recovery Boilers.  Independent overall operation & maintenance of Dense air type ash handling systems and trouble shooting.  Capable of Independent smooth startup of Steam Boilers,Steam Turbines and shutdowns.  Major Maintenance & Overhauling activities of High Pressure Steam Generators packages, Steam turbines, Condenser tubes cleaning by chemical circulation & Jet bullet cleaning, Pumps, Water & Air Cooled cooling towers, Fuel Handling Systems.  Cleaning of air cooled cooling tower bundle fins with high pressure water jet for increasing the efficiency.  Planning and implementation of various maintenance activities including preventive, corrective and breakdown maintenance for Power Plants. Planning & Execution of Major Shutdown Jobs timely.  Proactively participated in planning process relating to issues of generation, load schedule, shutdown of transmission lines & Maintenance, unit shutdown/startup etc.  Management of Safety, Health & Environment at site and submission of MIS reports.  Management of manpower at site and fulfillment of all statutory requirements.  Maintaining healthy & Constructive relation with client there by increasing the revenue.  Operation & Maintenance of Large Chillers, Nitrogen plants, Utility boilers, Cooling towers.  Optimize fuel consumption by using available alternate fuels with reduced generation cost and Prompt Preventive & corrective maintenances thereby increasing the plant overall efficiency.  Independent handling of water treatment plants like water clarifier, RO plants, and Discharge plants.  Inspection & Checking of water samples in Lab collected from Raw Water tanks, RO outlets, Cooling tower sumps, Boiler feed water etc & take prompt corrective action to avoid deviations.  Maintaining Plant Load factor Highest possible with available resources.