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Mohamed Attya LGBB

Production Manager at Kabbani Wattar (KW Industries)

Marg, Cairo, Egypt

Work Experience

  • Production ManagerFull Time

    Kabbani Wattar (KW Industries)

    Jan 2022 - Present -3 yrs, 6 months

    Egypt , Cairo

    • Job Details:• Increased productivity by 120% through Lean Manufacturing and Six Sigma methodologies, optimizing workflows and improving machine performance. • Reduced waste by 25% by implementing targeted employee training programs and process improvements. • Achieved 98% on-time delivery by overseeing end-to-end production operations and maintaining strict quality and safety standards. • Improved OEE (Overall Equipment Effectiveness) by 15% through continuous monitoring of key metrics (Cycle Time, Downtime) and schedule optimization. • Led cross-functional teams to streamline workflows and foster a culture of continuous improvement. • Prepared detailed performance reports for senior management, highlighting key metrics and strategic recommendations.
  • Operations ManagerFull Time

    American Mattress

    Jun 2017 - Jan 2022 -4 yrs, 7 months

    Egypt , Cairo

    • Job Details:• Oversaw six departments, Quality Control, R&D, Warehousing, Delivery, Projects, and Maintenance, ensuring seamless coordination and operational efficiency. • Reduced defects by 20% through the implementation of rigorous quality control measures. • Improved inventory turnover by 20% and reduced material shortages by 30% through strategic stock control methods. • Cut monthly delivery expenses by 50% by optimizing delivery operations, implementing vehicle monitoring, and introducing a "Happy Call" system for customer satisfaction. • Reduced equipment downtime by 25% through effective maintenance and facility management initiatives. • Spearheaded R&D projects, including reverse engineering and new product development, contributing to the launch of 5+ innovative products. • Managed the purchase and construction of two lands, delivering projects and Coordinated facility upgrades and infrastructure projects
  • Senior Production EngineerFull Time

    Ghalioungui

    Jul 2014 - Jun 2017 -2 yrs, 11 months

    Egypt , Cairo

    • Job Details:• Supervised daily production operations, ensuring design accuracy, quality control, and timely delivery of products. • Enhanced production efficiency by 20% through Lean Manufacturing implementation. • Reduced operational costs by 15% through strategic planning and process optimization. • Reduced the cost of an operating table by 80%, from 250,000 to 50,000 LE, through reverse engineering and process optimization. • Obtained CE, FDA, and ISO certifications for the company, ensuring compliance with international standards. • Designed products using SolidWorks and expanded role to include production management and reverse engineering. • managed tender processes, preparing technical and financial proposals that met client requirements and secured key contracts.
  • Production EngineerFull Time

    New hover

    Dec 2013 - Jun 2014 -6 months

    Egypt , Cairo

    • Job Details:• Achieved 98% on-time delivery by managing production schedules, team supervision, and maintenance coordination for 200+ monthly job orders. • Increased production efficiency by 15% through optimized workflows and effective team management. • Reduced machine downtime by 20% through effective coordination with maintenance teams. • Minimized scrap rates by 33% through rigorous quality control processes. • Enhanced decision-making efficiency by 15% by delivering accurate daily production reports to senior management.
  • Education

    • BSc in Mechanical Engineering (Production)

      Helwan University

      Jan 2008 - Jan 2013 - 5 yr

    Skills

    • Communication
    • Microsoft Office
    • Internet
    • Reverse Engineering
    • AutoCAD
    • SolidWorks
    • Manufacturing
    • Planning
    • Designs
    • Logistics
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    Languages

    • Arabic

      Fluent
    • English

      Advanced

    Training & Certifications

    • LEAN GREEN BELT

      Symbios & opex·2022
    • Finite Element Simulation Software (Abaqus)

      Helwan University·2013
    • Goal setting / Time Management

      Canadian Training center·2012
    • Basic Personal Skills

      ILLI.·2012
    • Top solid (CAD/CAM)

      ITC·2011
    • Effective Communication Skills

      Canadian Academy·2011
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