
Mohamed Attya LGBB
Production Manager at Kabbani Wattar (KW Industries)
Marg, Cairo, EgyptWork Experience
Production ManagerFull Time
Kabbani Wattar (KW Industries)
Jan 2022 - Present -3 yrs, 6 months
Egypt , Cairo
- Job Details:• Increased productivity by 120% through Lean Manufacturing and Six Sigma methodologies, optimizing workflows and improving machine performance. • Reduced waste by 25% by implementing targeted employee training programs and process improvements. • Achieved 98% on-time delivery by overseeing end-to-end production operations and maintaining strict quality and safety standards. • Improved OEE (Overall Equipment Effectiveness) by 15% through continuous monitoring of key metrics (Cycle Time, Downtime) and schedule optimization. • Led cross-functional teams to streamline workflows and foster a culture of continuous improvement. • Prepared detailed performance reports for senior management, highlighting key metrics and strategic recommendations.
Operations ManagerFull Time
- Job Details:• Oversaw six departments, Quality Control, R&D, Warehousing, Delivery, Projects, and Maintenance, ensuring seamless coordination and operational efficiency. • Reduced defects by 20% through the implementation of rigorous quality control measures. • Improved inventory turnover by 20% and reduced material shortages by 30% through strategic stock control methods. • Cut monthly delivery expenses by 50% by optimizing delivery operations, implementing vehicle monitoring, and introducing a "Happy Call" system for customer satisfaction. • Reduced equipment downtime by 25% through effective maintenance and facility management initiatives. • Spearheaded R&D projects, including reverse engineering and new product development, contributing to the launch of 5+ innovative products. • Managed the purchase and construction of two lands, delivering projects and Coordinated facility upgrades and infrastructure projects
Senior Production EngineerFull Time
- Job Details:• Supervised daily production operations, ensuring design accuracy, quality control, and timely delivery of products. • Enhanced production efficiency by 20% through Lean Manufacturing implementation. • Reduced operational costs by 15% through strategic planning and process optimization. • Reduced the cost of an operating table by 80%, from 250,000 to 50,000 LE, through reverse engineering and process optimization. • Obtained CE, FDA, and ISO certifications for the company, ensuring compliance with international standards. • Designed products using SolidWorks and expanded role to include production management and reverse engineering. • managed tender processes, preparing technical and financial proposals that met client requirements and secured key contracts.
Production EngineerFull Time
New hover
Dec 2013 - Jun 2014 -6 months
Egypt , Cairo
- Job Details:• Achieved 98% on-time delivery by managing production schedules, team supervision, and maintenance coordination for 200+ monthly job orders. • Increased production efficiency by 15% through optimized workflows and effective team management. • Reduced machine downtime by 20% through effective coordination with maintenance teams. • Minimized scrap rates by 33% through rigorous quality control processes. • Enhanced decision-making efficiency by 15% by delivering accurate daily production reports to senior management.
Education
BSc in Mechanical Engineering (Production)
Helwan UniversityJan 2008 - Jan 2013 - 5 yr
Skills
- Communication
- Microsoft Office
- Internet
- Reverse Engineering
- AutoCAD
- SolidWorks
- Manufacturing
- Planning
- Designs
- Logistics
View More
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
LEAN GREEN BELT
Symbios & opex·2022Finite Element Simulation Software (Abaqus)
Helwan University·2013Goal setting / Time Management
Canadian Training center·2012Basic Personal Skills
ILLI.·2012Top solid (CAD/CAM)
ITC·2011Effective Communication Skills
Canadian Academy·2011