Basic Info

Manikantan Thayappan

12 years

Sharjah, India

Master's Degree

Experienced

Work Experience

Business Process Management Specialist at GE Power (Alstom Middle East FZE)

Experience Details

Business Process Management Specialist

Quality

Manager

 Provide professional support to operational business concerning Quality Assurance, Quality Control and Business Improvement and ensure middle east projects are executed as per ITP
 Analyze customer complaints / concerns / systemic and critical issues through 8D / RCA and ensure identified corrective actions are implemented on time by relevant functions
 Prepare QMS internal audit plan based on Risk assessment, perform audit as per schedule and report the findings to Senior management and ensure findings closure on time
 Ensure QMS process documents are up to date and effectively controlled in InfoSystem DMS
 Identify and provide training on Quality tools for site team and cross functional team members
 Promote and participate in knowledge transfer across Quality community within Alstom Thermal Services
 Support implementation of Global Manufacturing Quality System (GMQS) framework in repair facilities


Company Details

GE Power (Alstom Middle East FZE) (multinational)

Dubai, United Arab Emirates

101-500 employees

Energy and Utilities

N/A

Oct 2012 to present (4 years 2 months)
Supply Quality Senior Engineer at Schneider Electric FZC

Experience Details

Supply Quality Senior Engineer

Quality

Manager

 Responsible for supplier development through supplier Quality system audits
 Responsible for new parts development through PPEP process
 Ensure parts are complied as per BS / IEC, ISO and regulatory standards like RoHS & REACH
 Confirm all incoming materials are delivered as per specifications and ensure smooth assembly process
 Raise NCR for material deviation and ensure disposition implementation
 Follow-up with supplier for defective parts replacement and ensure it is analyzed through 8D process and Corrective / Preventive actions are in place for nonconforming parts
 Interact routinely with Purchasing, Engineering and Suppliers to pro-actively improve quality of components
 Identify training needs for inspectors and provide training for them
 Analyze and rating vendor performance periodically in order to improve incoming materials quality and ensure all incoming materials are tested and meeting standard requirements
 Responsible for calibration of all inspection and measuring test equipments
 Responsible to ensure strict comprehensive control of company’s documents and information pertaining to the requirements of IMS standard
 Preparation of Monthly performance report for the potential KPIV’s set by Regional team


Company Details

Schneider Electric FZC (multinational)

SHARJAH, United Arab Emirates

101-500 employees

Accounting and Auditing Services, Manufacturing

N/A

Aug 2009 to Sep 2012 (3 years 1 month)
Quality Control Engineer at Clipsal Middle east FZC

Experience Details

Quality Control Engineer

Quality

Experienced (Non-Manager)

Responsible for in-process, final product quality and third party Type test certification for wiring accessories, electrical switches and sockets


Company Details

Clipsal Middle east FZC (multinational)

SHARJAH, United Arab Emirates

101-500 employees

Engineering Services, Manufacturing

N/A

Aug 2006 to Jul 2009 (2 years 11 months)
Shift Engineer at Raja Rajan Pipes

Experience Details

Shift Engineer

Quality

Manager

 Responsible for overall production activities & ensure OTD’s are met with customer requirement
 Manpower Planning & Control
 Raw material & Finished goods inventory control
 Initiate performance improvement activities with production team for scrap & downtime reduction
 Evaluate and improve Labor productivity and Product productivity
 Control & disposition of non-conforming products
 Co-ordinate with purchase for new source development
 Project management in new product development
 Shop floor & Operation management


Company Details

Raja Rajan Pipes

Tirunelveli, India

11-50 employees

Plastics

N/A

Aug 2005 to Jul 2006 (11 months)
Quality Controller at National Cables Industry

Experience Details

Quality Controller

Quality

Experienced (Non-Manager)

 Ensure product qualities are maintained as per control plan in all stages of production
 Responsible for scrap reduction and control material over usage during production
 Identify root cause for the non-conformances & follow up with production department for CA & PA
 Control & disposition of non-conforming products
 Conduct Internal audit for the effective implementation of ISO 9001
 Handle customer based audit for the product conformity with International standard


Company Details

National Cables Industry (multinational)

SHARJAH, United Arab Emirates

51-100 employees

Manufacturing

www.nci.ae

Mar 2003 to Jun 2005 (2 years 3 months)
Lab In-charge at Q-Flex Cables Ltd

Experience Details

Lab In-charge

Manufacturing/Production

Experienced (Non-Manager)

 Responsible for incoming raw material testing and approval
 Raise customer complaint for rejected raw material products to vendor and follow up for corrective and preventive actions
 Conduct Type test for Cables, PVC, PE, PBT Injection molded electrical components and PVC compounds as per company / Indian standard
 Calibration of Lab testing equipments
 Documentation of ISO records


Company Details

Q-Flex Cables Ltd

chennai, India

51-100 employees

Manufacturing

www.qflexcable.com

Nov 2001 to Feb 2003 (1 year 3 months)
Shift Incharge at Blow Plast Industries

Experience Details

Shift Incharge

Manufacturing/Production

Experienced (Non-Manager)

 Responsible for incoming raw material testing and approval
 In charge for shift production activities
 Manpower planning and control
 Handle customer related audits
 Co-ordinate with purchase & sales team for on time delivery to customers
 Control & disposition of non-conforming products
 Issue test certificate to customers for the product conformance


Company Details

Blow Plast Industries

chennai, India

11-50 employees

Plastics

N/A

Aug 2000 to Oct 2001 (1 year 2 months)

Achievements


 Reduce DPMe defect rate from 3000 PPM to 450 PPM for external supplier raw materials
 Reduce Inprocess defect rate in PVC socketing process from 2500 PPM to 500 PPM
 Improved 5S & Safety in PVC Bend process
 Secured good reputation from top management at Clipsal Middle East


Education

MBA in Operations

Education Details

MBA

Operations

Madurai Kamaraj University, United Arab Emirates

C / Good / 65 - 75%

N/A

N/A

Madurai Kamaraj University
2010 - 2014
College Diploma in Plastic Engineering

Education Details

College Diploma

Plastic Engineering

Central Institute of Plastic Engineering & Technology, India

B / Very Good / 75 - 85%

Plastic Testings

N/A

Central Institute of Plastic Engineering & Technology
1999 - 2000
BSC Chemistry in Chemistry

Education Details

BSC Chemistry

Chemistry

Manonmaniam Sundaranar University, India

B / Very Good / 75 - 85%

Physical Chemistry Inorganic Chemistry Organic Chemistry

N/A

Manonmaniam Sundaranar University
1996 - 1999

Certifications

Certificate details

Internal auditor for integrated management system

Jul 2010

N/A

N/A

N/A

AFOES consultants

N/A

EHS Passport
Nov 2012

Certificate details

EHS Passport

Nov 2012

N/A

N/A

N/A

NEBOSH

N/A

Training and Courses

Training/Course Details

Six Sigma

Nov 2009

Clipsal Malaysia SDN BHD

Six Sigma

Training/Course Details

8D analysis

Jul 2014

Alstom Power

N/A

This profile is not updated!
Last update more than 2 months ago.

Jobseeker photo

Profile Skills and Keywords

8D AnalysisAccounting And Auditing ServicesAnalyticalBusiness Process Management SpecialistChemistryClipsal Middle East FZCCricketCustomer-orientedEHS PassportEmpowermentEnergy And UtilitiesEngineering ServicesEnglishGE Power (Alstom Middle East FZE)Handles StressHindiInfoSystemInternal Auditor For Integrated Management SystemKannadaLab In-chargeMBAMS ExcelMS-VisioMalayalamManufacturingMinitabNational Cables IndustryOperationsOrganizerPlannerPlastic EngineeringPlasticsProductionQuality AssuranceQuality ControlQuality Control EngineerQuality ControllerSAP-BOSchneider Electric FZCScience ArticlesSharepointShift EngineerShift InchargeSix SigmaSupply Quality Senior EngineerTamilYoga

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Hindi

Hindi

: Intermediate

: Intermediate

: Fluent

: Fluent

Kannada

Kannada

: Beginner

: Beginner

: Fluent

: Intermediate

Tamil

Tamil

: Fluent

: Fluent

: Fluent

: Fluent

Malayalam

Malayalam

: Beginner

: Beginner

: Fluent

: Fluent

Fields of Expertise

MS Excel

MS Excel

: Expert

: Extreme - I love it!

:

More than 7 years

InfoSystem

InfoSystem

: Expert

: Extreme - I love it!

:

1-3 years

Sharepoint

Sharepoint

: Advanced

: Extreme - I love it!

:

1-3 years

Six Sigma

Six Sigma

: Intermediate

: High

:

1-3 years

SAP-BO

SAP-BO

: Intermediate

: High

:

3-5 years

Minitab

Minitab

: Intermediate

: High

:

5-7 years

MS-Visio

MS-Visio

: Intermediate

: High

:

3-5 years

Key Skills

Analytical, Planner, Customer-oriented, Organizer, Handles Stress

Online Presence

http://www.linkedin.com/profile/view?id=60744868&trk=tab_prohttps://www.facebook.com/profile.php?id=1068338441

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