MR
Mahmoud Rezk
Instrument & Control Senior Engineer at Suez Steel Co.
Qalubia, EgyptWork Experience
Instrument & Control Senior Engineer
Suez Steel Co.
Apr 2020 - Present -5 yrs, 5 months
Egypt
- Job Details:Lead maintenance and diagnostics of material handling systems, including vibrators, crushers, conveyors, and bulk ore feeders. Applied CMRP best practices to reduce downtime and improve equipment reliability. Oversaw preventive maintenance, calibration, and inspections of field instruments and safety systems. Supervised installation, loop testing, and commissioning of electrical/instrumentation equipment. Managed spare parts inventory using CMMS (Macc software) and prioritized critical items. Monitored the SIS system and submitted weekly bypass operation reports. Supported hydraulic and pneumatic troubleshooting and actuator calibration.
Instrument & Control Shift Engineer (E&I Maintenance In-Charge)
Suez Steel Co.
Jun 2016 - Mar 2020 -3 yrs, 9 months
Egypt
- Job Details:Diagnosed and resolved E&I issues impacting plant reliability and performance. Performed vibration checks, control loop tuning, and sensor calibrations. Generated daily technical reports and supervised shift technicians. Developed KPIs and maintenance targets to enhance team performance.
Instrument & Control Shift Supervisor
Suez Steel Co.
Jan 2013 - May 2016 -3 yrs, 4 months
Egypt
- Job Details:Led instrumentation troubleshooting during critical operations and plant upsets. Supervised maintenance teams and oversaw daily activity documentation. Ensured compliance with plant preventive maintenance schedules.
Suez Steel Co.
Jan 2012 - Dec 2012 -11 months
Egypt
- Job Details:Managed field instrument erection, junction box wiring, REM IO and PLC cabinet installation. Conducted loop checks, signal tests, and fiber optic commissioning. Supervised electrical wiring and diesel generator integration.
Education
Bachelor's Degree in Electrical Engineering
New Cairo AcademyJan 2016
Skills
- Certified Maintenance & Reliability Professional (CMRP)
- Functional Safety (SIL) – IEC 61508 / 61511
- Instrumentation: Pressure, Temperature, Flow, Level, pH, Conductivity, Vibration
- Equipment: Vibrators, Crushers, Load Cells, Belt Weighing Systems, Control Valves, PCV/PSV
- Systems: Siemens PCS7, Simatic S7, SCADA (WinCC), DCS, PLC (Step7 300/400)
- Calibration Tools: Beamex, HART 375, Emerson TREX, Druck DP615, Deadweight Tester
- Pneumatic and Hydraulic System Maintenance
- Vibration Monitoring – Bentley Nevada 3500
- Fieldbus & Profibus Communication
- Loop Checks, Signal Tests, and Commissioning of REM IO/PLC Cabinets
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Languages
Arabic
FluentEnglish
Intermediate