Basic Info

Mahmoud Elmasry

6 years

Cairo Governorate, Egypt

Bachelor's Degree

Experienced

Work Experience

Quality Control section head at Universal for home appliances

Experience Details

Quality Control section head

Engineering - Mechanical/Electrical, Quality, Manufacturing/Production

Experienced (Non-Manager)

Universal for home appliances, Heaters factory, 6th of October February 2013 - present

Quality Control Section Head


Responsibilities

* Responsible for the quality inspection process of the following:

* Electrical water heater assembly line (inspection stations) - Water tank welding inspection

* Enamel coating inspection - subassembly processes inspection

* Gas water heater assembly line ( inspection stations) - After Sale Service Center

* Inward inspection - Sheet metal workshop inspection


* Responsible for investigating and defining root causes and corrective action of issues related to :

* Assembly production process

* Sheet metal workshop ( mostly dies issues)

* Inward inspection process ( includes meetings with supplier and getting involved into their process to identify root causes for rejected patches)

* Sub-assembly production lines

* Service center returns
* Responsible for the monthly reviewing, analyzing, issuing and structure of the corrective action plan of:

* IQI report ( Inward quality index for the inward section as a follow up for suppliers )

* Sigma Level report ( Six Sigma applied as a process capability indicator )

* QMI report ( Quality measure index for the final product)

* RI report (Reliability Index for the final product )

* Replacement PPM ( Analysis for the after sale service center returns )

Techniques used in the field

* Statistical analysis (Control charts, sampling techniques, process capability analysis and cause and effect diagrams)

* Lean manufacturing ( continuous improvement process to eliminate waste while preserving value )

* Problem solving techniques (fish bone, five why’s ...)

* CIP ( continuous improvement process)

* IMS (integrated management system)


Company Details

Universal for home appliances

6th of October City, Egypt

More than 1000 employees

Engineering Services, Manufacturing

www.universalgroup.org/

Dec 2012 to present (4 years 4 months)
Quality Control section head at Olympic Group Elecrolux

Experience Details

Quality Control section head

Engineering - Mechanical/Electrical, Quality, Manufacturing/Production

Experienced (Non-Manager)

Electrolux/Olympic Group, GC Factory, 10th of Ramadan January 2010 – feb 2013

Final inspection and after sale service Section Head

Responsibilities

* Responsible for the quality inspection process of the following:

* Assembly line - Sheet metal workshop

* Sub-assembly lines - Inward section

* Factory Laboratory - After Sale Service Center

* Responsible for investigating and defining root causes and corrective action of issues related to :

* Assembly production process

* Sheet metal workshop ( mostly dies issues)

* Inward inspection process ( includes meetings with supplier and getting involved into their process to identify root causes for rejected patches)

* Sub-assembly production lines

* Service center returns

* Responsible for the factory laboratory including :

* Lab tests applied on the product components

* Performance tests on the factory products

* Reliability tests on the factory products

* Quality Marks Tests (SASO, SABS, EQM, JQM...)
New projects completed

* Designing a new Control Plan for all factory processes.

* Structure of a new Calibration Plan for all tools involved in the quality of the product.

* Continuous improvement of work instructions and procedures.

* Updating sampling plans for all inspection instruction.

* FMEA integration in all factory processes.

Key accomplishment


* Achieving ISO 9001, ISO 14001 and OHSAS 18001 Quality marks while in charge of the QC department .

* Building a new Calibration Plan that contains all measuring and test devices that affects the quality of the product.

* Applying new statistical techniques to the quality control data acquisition and monitoring.

* Was assigned with the responsibilities and authorities of the Quality Control Manager since August 1st -2010 till Jan 1st 2011 ( Then again from july 2011 till feb 2013) as the QC manager resigned


Company Details

Olympic Group Elecrolux (multinational)

10th of Ramdan City, Egypt

More than 1000 employees

Engineering Services, Manufacturing

www.electrolux.com

Jan 2010 to Nov 2012 (2 years 10 months)

Education

Bachelor's Degree of engineering in Mechanics engineering

Education Details

Bachelor's Degree of engineering

Mechanics engineering, Mechatronics engineering

Helwan University, Egypt

C / Good / 65 - 75%

N/A

N/A

Helwan University
2004 - 2009
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Elzahraa Althanawya

Egypt

2004

A / Excellent / 85 -100%

N/A

Elzahraa Althanawya
2004

Certifications

LEAN gren belt
Nov 2012

Certificate details

LEAN gren belt

Nov 2012

86 out of 100

N/A

N/A

Sympios consulting

N/A

Training and Courses

Training/Course Details

Statistical process control

Jul 2011

Olympic group

N/A

Training/Course Details

Training of trainers

Mar 2011

Olympic group

N/A

This profile is not updated!
Last update more than 1 months ago.

Jobseeker photo

Profile Skills and Keywords

ArabicAutoCADAutodesk InventorCarsCommunicatorCreativeEngineering ServicesEnglishFMEAFrenchISO CertificationsLEANLEAN Gren BeltLeaderManufacturingMathMatlabMechanics EngineeringMechatronics EngineeringMicrosoft OfficeMoviesMusicOlympic Group ElecroluxOperationsPlannerProblem Solving TechniquesProductionQuality AssuranceQuality ControlQuality Control Section HeadStatistical Process ControlTeam PlayerTraining Of Trainers

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

French

French

: Beginner

: Beginner

: Beginner

: Beginner

Tools and Technologies

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

More than 7 years

AutoCAD

AutoCAD

: Expert

: Extreme - I love it!

:

More than 7 years

Autodesk Inventor

Autodesk Inventor

: Expert

: Extreme - I love it!

:

5-7 years

Matlab

Matlab

: Expert

: Extreme - I love it!

:

5-7 years

Fields of Expertise

LEAN

LEAN

: Expert

: Extreme - I love it!

:

5-7 years

statistical process control

statistical process control

: Expert

: Extreme - I love it!

:

5-7 years

Problem solving techniques

Problem solving techniques

: Expert

: Extreme - I love it!

:

5-7 years

ISO certifications

ISO certifications

: Expert

: Extreme - I love it!

:

5-7 years

FMEA

FMEA

: Expert

: Extreme - I love it!

:

5-7 years

Key Skills

Leader, Planner, Communicator, Creative, Team Player

Online Presence

https://ae.linkedin.com/pub/mahmoud-mostafa/65/13a/b67https://www.facebook.com/the7oka@the7oka

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