
khaled Magdy wassal
Instrumentation And Control Engineer & FS. TÜV RHEINLAND certified at PETROBEL company (oil and Gas), Egypt, PF & ZOHR Gas Fields
Quweisna, Monufya, EgyptWork Experience
Instrumentation And Control Engineer & FS. TÜV RHEINLAND certifiedFull Time
PETROBEL company (oil and Gas), Egypt, PF & ZOHR Gas Fields
Feb 2018 - Present -7 yrs, 4 months
Egypt , Port Said
- Job Details:Key Responsibilities: ● Troubleshooting and modification requirements for ● ABB DCS symphony+ system for main control system ● Siemens S7400H, TIA Portal, Wincc Scada for Burner Management System of Reboilers and GR Heaters ● Siemens S7300, ET200, Wincc explorer for waste water pumps system ● Siemens DCS Simatic PCS7 and SCADA for new extension BMS system ● Schneider Triconcx, Tristation 1131, ESD system ● Allen Bradley Controllogix 5000 for fire and gas system ● GE Mark6 & Mark6e Toolbox for gas turbines FRAM5, PGT10, GE10 turbo generators ● Skills in process control loop tuning to optimize performance and process stability ● Ensuring instruments are accurate and reliable through regular calibration and maintenance ● Performing diagnostics and troubleshooting for control valves malfunctions for ensuring smooth operations ● Performing PID controllers tuning ● Installing, calibrating, and loop checking of field instruments such as Emerson Rosemount, ABB, Endress & Hauser, Bentley Nevada, Honeywell, Yokogawa, Vega, Polysonics ● Maintaining and calibrating pneumatic, part-turn, and motor-operated valves (MOVs), working with brands such as Flowserve, Bray, Valvitalia, Norgren, Valtek, Masonelian, Backer Hugs ● Configuring various types of flowmeters (electromagnetic, orifice plate, ultrasonic, turbine, variable area, Coriolis) from brands like ABB and Rosemount ● Supervised the installation of instrumentation equipment, laying cables, termination, integration and functionality according to engineering standards ● Installing, troubleshooting, and maintaining Bentley Nevada vibration monitoring systems (3300 and 3500) & checking probes, proximities, and extension cables, vibration Probes Sensors ● Performing FAT and SAT activities, causes and effects verification and control narrative check Maintaining and keep updating the Master Punch List of each System/Sub-System and follow up clearance with vendors and contractors ● calibrating and diagnosing issues in fire and gas systems, including gas, heat, and flame detectors ● Apply basic knowledge of H2S, LEL, pH, conductivity, O2 analyzer, CO/CO2 analyzer, fire & gas detectors and gas chromatographs. ● Work with smart diagnostic tools like Asset Management System, Smart Positioner software, Guided wave Radar Transmitter tools of various manufacturers and other tools ● Preparing and reviewing control philosophies, P&ID diagrams, cause & effect diagrams, instruments lists, and flowcharts ● Coordinating with suppliers and vendors to obtain quotations, evaluate bids, and prepare purchase orders for spare parts ● Ensure compliance with a permit-to-work system ● Participate in plant HAZOP and Safety Integrated Limit (SIL) assessment studies and implementation ● Risk assessment and mitigations to enhance safety performance, minimize incidents and ensure safe work environment ● Maintenance and operation of Turbomachinery instrumentations Strong technical knowledge and experience of I&C engineering in Capital Projects ● Practical solid understanding of governing codes, industry standards (API, IEC, ISA, ATEX, IEEE, BS), local laws and other requirements relevant to field instrumentation, control systems, alarm management and automation system digital security Deep field expertise with good track record of multi-discipline integration ● Experience leading delivery of I&C procurement including major SCADA, DCS, F&G, ICSS and historian systems ● Experience working with Functional Safety and Safety Instrumented System ● Skilled in control systems and process safety, with practical experience in HAZOP, SIL, and risk assessments to enhance plant safety and compliance. ● Excellent interpersonal skills to interact effectively with individuals across levels ● Track record of improving safety and reliability at an industrial facility, preferably oil/gas/petrochemical processing ● Site construction and commissioning experience ● Leadership skills, Problem-solving techniques, excellent digital literacy including Office packages such as Excel, Word, and Outlook ● Good verbal and written communication skills, good organizational and planning skills ● Excellent Knowledge of Root Cause Analysis (RCA) techniques
Instrument and automation EngineerFull Time
Sinai White Portland Cement Company
Jan 2016 - Feb 2018 -2 yrs, 1 month
Egypt , North Sinai
- Job Details:Responsibilities: ● Expertise in calibrating and monitoring instruments for rotary kilns to control temperature, pressure, and airflow, ensuring clinker quality and optimizing energy consumption ● Maintenance and adjustment of measuring instruments for raw mills and cement mills, such as level transmitters and vibration sensors, to monitor performance and minimize downtime ● Maintaining and adjusting control instruments for Electrostatic Precipitators (ESP) and Bag Filters to ensure compliance with environmental standards and minimize emissions ● Calibration and maintenance of weigh in online and offline mode feeders used for accurate feeding of raw materials and kiln input to ensure proper cement mix quality
Electrical Maintenance EngineerFull Time
Alamir for ceramic and porcelain products
Jan 2015 - Jan 2016 -1 yr
Egypt , Cairo
- Job Details:Maintaining electronic measurement systems and sensors used in quality control within production lines. ● Maintaining and troubleshooting high-power electric motors used in various production stages, such as extrusion, molding, and conveying systems. ● calibrating and maintaining automatic feeders used in ceramic and porcelain production lines to ensure accurate material feeding and precise control over the manufacturing process. Optimizing motor drive systems and their associated control circuits within production lines, ensuring precise speed regulation and minimizing energy consumption
Education
Bachelor's Degree in Electrical
Al-Azhar UniversityJan 2010 - Jan 2014 - 4 yr
Skills
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
Sematic DCS PCS7 and SCADA Wincc
Siemens·2025Triconex Tristation 1131 Control system
Schneider·2024BOSIET
OPETO·2024Studio Logix 5000 design and troubleshooting Factory talk
Rockwell·2021Process Safety - Functional Safety IEC61511
TÜV Rheinland·2021Siemens TIA Portal & Wincc explorer
Siemens·2019Electrical power diploma
Syndicate of Egyptian Engineers·2013