Khaled Aboun-Nasr
QA & Lab Head at EGYBELG (Egyptian Belgian Co. for industrial Investments)
Giza, Giza, EgyptWork Experience
QA & Lab HeadFull Time
EGYBELG (Egyptian Belgian Co. for industrial Investments)
Jan 2017 - Present -8 yrs, 6 months
Egypt , Giza
- Job Details: A member in Cake & Bakeries Egyptian Standards Committees in EOS & Chamber of Food Industries. Ensuring that food products meet standards set by both company and regulatory authorities. Develop and review quality and food safety policies. Quality systems representative. Conducting and lead Management Review Meetings. HACCP Team Leader, Maintain the HACCP team, review and update if applicable. Manage audits by third-party bodies and regulatory authorities and lead the internal audit process. Supplier assurance audits, evaluations and Materials’ complains investigations. Review customers’ feedback, investigate and respond to their complaints. Cooperate with all departments to establish the system’s procedures comply with BRC and ISO 22000 standards. Ensuring the compliance of product labeling specifications to the Egyptian & international labeling requirements. Responsible for External & Internal Calibration Profile. Develop, recommend and monitor corrective and preventive actions. Responsible for issuing & updating raw materials specifications according to EOS and Codex standards. Responsible for packaging material quality, legislation & approval and attending printing proofs to assure the printing quality. Perform benchmarking and competitor analysis to ensure continuous improvement. Responsible for establishing new chemistry and microbiology laboratories (Layout & Equipment). Responsible for establishing and maintaining a new lab system (SOPs, WIs & Records). Responsible for Selection, training and professional development of technical laboratory personnel. Responsible for supervision of technical operations of the laboratory and directing the analytical programs. Perform continuous internal audits on lab systems to assure compliance with GLP, GDP and safety requirements. Validate lab results through inter-lab comparison with accredited laboratories.
Quality & Food Safety ManagerFull Time
MIFAD
Jan 2016 - Dec 2016 -11 months
Egypt , Cairo
- Job Details: Quality in charge (Quality management representative). Internal audit team leader. Updating and maintaining all documents related to FSSC 22000 & ISO 9001. Handling and analyzing customer claims using the root cause analysis tools. Handling of the non-conformities, make the root-cause analysis to find suitable corrective actions. Receiving and accompanying the external audits (inspection bodies, Customers, etc…). Communicate to relevant personnel all information essential to ensure the effective implementation and maintenance of the SQF System. Provide a strong presence on the manufacturing floor to assure compliance to process controls and to support operations. Food Safety Role: Food Safety team leader. Verifying good implementation of Food Safety management system (FSSC22000) requirements. Holding of external audits on the suppliers. Responsible for Plant food safety plan, associated program execution and results. Developing and maintaining detailed food safety procedures, Audits against consistent applications and execution. Responsible for GFSI site accreditation and sets the direction for ongoing FSSC verification activities and set the direction of food safety improvement programs and responsible for the execution of relevant programs. Review and update of Food Safety Process for any triggers (innovation, equipment, process, ingredients, etc.) and oversight of any projects that may affect food safety (innovation, engineering, design, new equipment). Responsible for food safety incident management and corrective/preventive actions, analysis, and investigation of food safety complaints, incidents. The environmental monitoring program, allergen verification, validation programs and engages technical experts to troubleshoot food safety challenges, identify technology and methodology to improve sanitation effectiveness. Troubleshoots food safety issues to identify deficiencies in sanitation program or equipment design and conducts housekeeping/GMP inspections. Understands the process and functional interdependencies, recognize and escalate identified risk or opportunities to improve plant performance and engages the plant leadership team in food safety challenges requiring cross-functional support. Responsible for Food safety governance process and escalation to regional/global function to ensure its adherence to global policies and procedures. Develops and implements all food safety training all employees to ensure that the procedures are properly understood and carried out.
Laboratories SupervisorFull Time
MIFAD
May 2014 - Dec 2015 -1 yr, 7 months
Egypt
- Job Details: Responsible for supervision of technical operations of the laboratory and directing the analytical programs. Provide direction and technical expertise. Responsible for Selection, training and professional development of technical laboratory personnel. Overview and approval of all standard operating procedures and ensure teams follow the c or correct procedures. Implementation of ISO 17025. Review and signing of laboratory reports. Ensuring that the environmental conditions are perfect and working properly at all time of testing. Ensure that the lab personnel are aware of the relevance and importance of their activities. Issuing of Certificate of analysis & Material safety data sheet of products.
Microbiology specialistFull Time
MIFAD
Mar 2013 - Apr 2014 -1 yr, 1 month
Egypt , Cairo
- Job Details: Responsible for Microbiological analysis of raw materials and finished products. Preparation, inoculation and culture media. Enumeration of the bacteriological & fungal count. Report the conformity test report to technical manager. Responsible for equipment maintenance & calibration. Performs data processing and validation. Responsible for environmental monitoring. Preparation of new SOPs & update of already existing SOPs. Main tests: o Enumeration of Total aerobic count according to ISO 4833-1. o Enumeration of yeasts and molds according to ISO 21527-1 & ISO 21527-2. o Detection and Enumeration of coliforms according to ISO 4832. o Detection and Enumeration of E.coli according to ISO 16649-2. o Detection and Enumeration of B. cereus according to ISO 9732. o Detection and Enumeration of coagulase-positive staphylococci according to ISO 6888-1. o Detection of Salmonella spp. according to ISO 6579.
Education
BSc in Microbiology
Cairo University (CU)Jan 2006 - Jan 2011 - 5 yr
Achievements
Succeed to be an approved supplier for Biggest FMCG Companies (Nestlé, Almarai, Craft-Heinz, Froneri … etc). in the Egyptian Market during my period as Quality in charge, MIFAD – 2016. Reducing Market complaints and returns by 86% (2.9 Million EGP/Year) , MIFAD – 2016. Succeed to pass Proficiency Test in Microbiology from Eurofins Scientific Norway, MIFAD – 2014. Succeed to pass the Proficiency Test in Chemistry from LGC UK, MIFAD – 2014. Resolving fungal contamination challenge through anaerobic packing technique, MIFAD – 2014. Establishing new Microbiology and Chemistry laboratories with appropriate layouts and required equipment and tools, MIFAD – 2013 & EGYBELG -2017. Commissioning new Production lines for a wide range of Bakery products (Croissants, Pâté, Swiss Roll, Folded Cake Layered Cake, Bar Cake, Sponge Cake and Pound Cake) EGYBELG - 2017.
Skills
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
TQM
MIFAD·2014FSSC 22000 Awareness & Internal audit
TUV NORD·2014