Basic Info

Karthik Balu

11 years

Chennai, India

Bachelor's Degree

Manager

Work Experience

Production Manager at Autoneum nittoku sound proofs Products Pvt Ltd.

Experience Details

Production Manager

Manufacturing/Production

Manager

# Overseeing production related tasks including planning, control and trouble shooting.
# Work with finance depts to come up with a budget and monitoring the actual performance with predicted performance.
# Setting up production targets and achieve the same within time and cost parameters.
# OEE/SMED/JPS/Man Management/Problem Solving/TPM.
# Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor (SOP).
# Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.
# Cost of poor quality reduction.
# Inventory Cost reduction.
# Capacity Analysis of the plant.
# Toyota Production System.
# Control Plan, FMEA, and PFMEA documents preparation.
# ISO/TS16949, EMS-14001, ASES, QMS Documents & Procedure.
# Waste Reduction by Muda Walk.
# Maximum Utilization of Man, Machine, Material.


Company Details

Autoneum nittoku sound proofs Products Pvt Ltd.

chennai, India

101-500 employees

Automotive

www.autoneum.com

Jun 2011 to present (5 years 6 months)
Sr.Engineer at Calsonic Kansei Motherson Limited

Experience Details

Sr.Engineer

Manufacturing/Production

Experienced (Non-Manager)

 *Handling in Shift wise production planning & maintaining 5S.
 *Imparting training to the Operators.
 *Monitoring hourly production& reporting the day Production into Production Head.
 *Ensuring Quality using process charts, work inspection & operator quality method.
 *Planning Production activities according to machine availability monthly schedule of the customer.
 *4M change management
 *Monthly Review Meeting Preparation /Quality circle Review
 *Preparations of Work Instructions, 3Z Document, One point Lessons, Quality Alerts, and Technical lessons Learnt Document, Change Management request, Part Matrix, Assy Check Points, ASES & TS Documents.
 *New projects & New Model Execution in HVAC Line


Company Details

Calsonic Kansei Motherson Limited (multinational)

chennai, India

51-100 employees

Automotive

www.calsonickansei.com

Jul 2009 to Apr 2011 (1 year 9 months)
Operating Engineer at Mando India Ltd

Experience Details

Operating Engineer

Manufacturing/Production

Entry Level

 *Maintaining the hour production of Brakes sets
 *Attending the safety class, involving continual process improvement through KAIZEN.
 *Ensuring Quality using process charts, work inspection & operator quality method.
 *Ensuring effective utilization of man & machines. Gained exposure in 7QC tools, application of TPM activities, 5S concepts in the shop floor & PDCA cycle, Monitoring the final inspection for assembly parts
 *Headed a Continual Improvements Activities (MBA Cell)


Company Details

Mando India Ltd (multinational)

chennai, India

501-1000 employees

Automotive

www.Mandoindia.com

Jun 2004 to Jul 2009 (5 years 1 month)

Achievements


# Autoneum Production Systems(APS) coach for all depts in our factory
# Scrap redn from 1.2% to 0.2%
# Operator skill improvemnts by training & QA circle
# VA/VE activities (Mtrl effciciency improvement)
# Productivity Improvement from 300nos to 400nos in carpet line by SWS
# Suggestion Systems implementations
# capacity analysis by monthwise (utilisation man /m/c,matrl)


 # Pivotal in achieving Balanced Cycle time and achieved the JPH .It’s Bench Mark Cell for Abroad Projects.
 # COPQ Reduction through Quality circle. Rework Reduction through supplier development



 # Awarded Best Operating Engineer for Prevention of Customer complaint  # An active Member of Kaizen Activities.  # Pitch Time Improvements in Conveyor Line.

Education

B.Tech (Mech) in Mechanical

Education Details

B.Tech (Mech)

Mechanical

srm university, India

C / Good / 65 - 75%

N/A

N/A

srm university
2008 - 2011
Technical Diploma in Production

Education Details

Technical Diploma

Production

NILEM, India

B / Very Good / 75 - 85%

Production Management

N/A

NILEM
2009 - 2009
Technical Diploma in Automobile Engg

Education Details

Technical Diploma

Automobile Engg

H.I.E.T, India

C / Good / 65 - 75%

Automobile Engineering

N/A

H.I.E.T
2001 - 2004
High School - Other

High School Details

Other

S.D.H.Sec.School

India

1999

B / Very Good / 75 - 85%

N/A

S.D.H.Sec.School
1999

Certifications

Certificate details

Industrial Training

Apr 2006

First class

N/A

N/A

Industrial Engg

A training about industrial engg and different depts activities training about VD,QA,Prod,purchase.

Certificate details

Lean Manufacturing (TPS)

Mar 2009

First class

N/A

N/A

Abba Career Guiance and training.

N/A

Certificate details

HR - Statuary Complience (INDIA)

Oct 2014

First Class

N/A

N/A

Maxwell Institute

A course coverd with HR statuary an compliences such as Factories Act, ESI,EPF, Labour laws, Contract labour Act etc.

Training and Courses

Training/Course Details

TS 16949

Sep 2009

Maxwell

A automobile techical stanadard fot automotive suppliers

Training/Course Details

ISO 140001

Aug 2013

Abba career consult

N/A

Training/Course Details

Autoneum Production System

Nov 2014

Autoneum Group Prod systems

its a manufacturing systems

Training/Course Details

Toyota Productions systems

Feb 2012

Toyota Company in Bangalore in india

Toyota had conducted the TPS systems for each supplier . i have been nominated for this event.

This profile is not updated!
Last update more than 4 months ago.

Jobseeker photo

Profile Skills and Keywords

AnalyticalAutomobile EnggAutomotiveAutoneum Production SystemBrake Assy(LCV)Calsonic Kansei Motherson LimitedCapacity AnalysisEnglishExecutorHR - Statuary Complience (INDIA)HVACHuman ResourcesISO 140001Industrial TrainingLeaderLean ManufacturingLean Manufacturing (TPS)MalayalamMando India LtdManufacturingMechanicalNVH TehnologyOperating EngineerOperationsPart CostingPlannerProblem SolverProductionProduction ManagerProfit & LossSr.EngineerTS 16949TamilToyota Productions Systems

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Tamil

Tamil

: Fluent

: Fluent

: Fluent

: Fluent

Malayalam

Malayalam

: Beginner

: Beginner

: Beginner

: Advanced

Tools and Technologies

Brake Assy(LCV)

Brake Assy(LCV)

: Expert

: Extreme - I love it!

:

5-7 years

NVH Tehnology

NVH Tehnology

: Advanced

: Extreme - I love it!

:

3-5 years

HVAC

HVAC

: Intermediate

: Extreme - I love it!

:

1-3 years

Fields of Expertise

Lean Manufacturing

Lean Manufacturing

: Expert

: Extreme - I love it!

:

More than 7 years

Capacity Analysis

Capacity Analysis

: Expert

: Extreme - I love it!

:

3-5 years

Human Resources

Human Resources

: Expert

: Extreme - I love it!

:

1-3 years

Part costing

Part costing

: Expert

: Extreme - I love it!

:

1-3 years

Profit & Loss

Profit & Loss

: Expert

: Extreme - I love it!

:

1-3 years

Production

Production

: Advanced

: Extreme - I love it!

:

More than 7 years

Key Skills

Analytical, Executor, Leader, Planner, Problem Solver

Online Presence

https://in.linkedin.com/in/karthik-balu-0ab2a7110

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