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Kareem Mohamed Abu El Soud

Maintenance Manager at Royal Ceramica

Madinaty, Cairo, Egypt

Work Experience

  • Maintenance ManagerFull Time

    Royal Ceramica

    Feb 2017 - Present -8 yrs, 4 months

    Egypt , Cairo

    • Job Details:Responsible for managing all aspects of the maintenance department. This includes managing the upkeep of all manufacturing assets, managing maintenance budget and resources and assisting in the design and installation of new systems. In addition this position also responsible for managing multiple shifts of Maintenance Supervisors and mechanics. Administering and coaching a team of four engineers and thirty two technicians and reporting to the Factory manager. Job description: • Verify that all maintenance schedules were matching equipment manuals and followed at all times • Managing, maintaining, and establishing maintenance procedures for production lines to ensure production meets and to perform better than budget. • Performs maintenance management by supervising maintenance personnel and establishing priorities in maintenance schedules. • Drives the Maintenance and Reliability initiative focused on Preventive & Predictive Maintenance, not reactive. • Setting and maintaining departmental budget by reviewing financial statements; monitoring line efficiencies; monitoring labor cost; and other expenses. • Performs performance Evaluations on direct reports twice a year. • Provides training and continuous development on all maintenance personnel. • Performs other duties by coordinating work with outside inspections, ensuring safety of personnel, and performing other duties as required. • Developing and maintaining quality standards. • Responsible for spare parts localization
  • Technical ManagerFull Time

    Royal Ceramica

    Aug 2015 - Feb 2017 -1 yr, 6 months

    Egypt , Cairo

    • Job Details:Responsible for operation process (analysis, design and optimization), metal workshop (Turning, milling and forge) to enable routine delivery of exceptional performance. Administering and coaching a team of two engineers and seventeen technicians and reporting to the Engineering Director. Job description: • Identify & drive continuous process improvement throughout the company by identifying process issues (delays, overlaps and then draw up and implement new solutions that can be implemented, in coordination with the functional process owners • Identify and drive potential cost savings and efficiency through process improvement • Define manufacturing performance standards and reviewed the outcome of performance goals to set future targets • Create visually appealing and appropriate metric/data displays for various functions • Responsible for the monthly factory audit • Responsible for performance community to solve monthly issues • Verify that all process control parameters were being documented and followed at all times • Investigate and implement ideas for quality improvement, increased productivity and cost reduction • Responsible for approval all purchase orders related to the operation (Production and maintenance)
  • Production ManagerFull Time

    Jotun Paints

    Jun 2013 - Jun 2015 -2 yrs

    Egypt , Cairo

    • Job Details:Leading two departments; the production (14 lines) & Multi-color industry (4 tinting machines), Administering and coaching a team of six production engineers, production administrator and 190 operators and reporting to the Operations manager. Production: • Successfully managed production activities so all orders were dispatched on time • Planned, directed, coordinated and assigned manpower to meet aggressive production schedules • Managed documentation of and training on production procedures and work instructions • Drove daily production activities with effective communication and leadership • Determined suitable crewing requirements, scheduled employees and worked with Human Resources to meet changing production schedules • Met aggressive production and safety goals while minimizing equipment downtime • Implemented performance, quality and efficiency measures to achieve aggressive production goals • Participate in Jotun innovation program with Symbios consultant to create Jotun SOP manual & work instructions for production & raw material preparation • Liaising with marketing departments for new products launch • Conducted safety inspections and followed safety rules and procedures HSE: • Develop & lead site full business continuity plan in coordination with supply chain & security departments as per regional guidelines & requirements • Demonstrated awareness of occupational hazards and effective implementation of safety precautions • Coordinating with HSE by updating & reviewing risk assessment to ensure inherent safety & environmental compliance in accordance to management system requirements Supply chain: • Maintained accurate stock records and schedules • Led cross-department initiatives to develop and pursue cost reduction programs • Handling end of year stock count activities (2014) • Reduced product delivery time from 4 days to 3 days Trainer I was also selected by Jotun’s HR department to become a trainer in coordination with the training department. I was involved in: • Coordinated ongoing technical training and personal development classes for staff members. • Conducted orientation sessions and organized on-the-job training for new hires. • Reviewed and edited all training materials for accuracy and policy compliance Major Accomplishments: • Develop training programs and maintenance schedules which propelled production capacity from 28 million liters (2013) to 34 million liters (2015) • Successfully passed Jotun deficit system to be within the top 3 factories in Jotun Middle east, India and Africa from 5.8% (2013) to 0.7% (2015) • Monitoring & improving production process which helped to eliminate rejected produced volume from 87,000 liters (2013) to 0 liters in (2015) • Reducing the production cycle time by2% while maintaining optimum quality level • Eliminated customer complaints on products discrepancies by applying quality control plans (1 complaint (2015) • Increase OEE from 55% to 85%
  • Production / Process Section HeadFull Time

    LEONI

    Jun 2008 - May 2013 -4 yrs, 11 months

    Egypt , Cairo

    • Job Details:Managing the assembly sample and pre-production area of the wiring harnesses, then deliver to mass production process. Dealing with Aston Martin and Ford Motor Companies. Administered and coached a team of a two process engineers, six technicians and 55 operators. Reporting to the projects manager. Production: • Executed the entire assembly process by accurately interpreting set-up sheets, work orders, drawings or blueprints • Supported the introduction of new model year vehicles at Aston Martin (UK) for more than 3 consecutive years • Consistent efficiency in the development of quality control systems for newly launched projects of Aston Martin • Completed the transfer of a number of projects from sister site in UK • Generating the project time plan & allocating needed resources as per the time plan • Following up on the ongoing projects & ensuring that all quality targets are met • Providing direct technical support during the production process. Quality: • Design of suitable process controls • Eliminated the root causes of many customer complaints of which many were regarded as chronic
  • Education

    • MBA in Strategic Management

      Victoria University Switzerland

      Jan 2015 - Jan 2016 - 1 Year

    • BSc in Mechanical

      Higher Technological Institute - 10th of Ramadan City

      Jan 2000 - Jan 2005 - 5 yr

    • High School - Thanaweya Amma

      Horus Language School

      Jan 2000 

    Achievements

    1st rank at first Arab robot competition

    Skills

    • Microsoft Office
    • Microsoft Project
    • Microsoft Visio
    • irqm
    • Manufacturing
    • MRP (IFS)
    • quality
    • six segma
    • Trainer

    Languages

    • Arabic

      Fluent
    • English

      Fluent

    Training & Certifications

    • Supervisory Skills

      AB Consultant·2014
    • Proactive Cooperation Skills

      AB Consultant·2014
    • First Aid Skills

      Career Development & consultaion Academy·2011
    • Positive Leadership

      STEPS·2010
    • PMP

      American Chamber of commerce·2010
    • First Arab Robot Competition

      UNESCO·2006
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