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Joe Ekanem

Maintenance and Operations Manager

Nigeria

Work Experience

  • Manager, Production Operations & MaintenanceFull Time

    Addax Petroleum

    Apr 2014 - Present -11 yrs, 2 months

    Nigeria , Lagos

    • Job Details:*Responsible for leading & managing the overall profitability of the Nigerian operating region (covering offshore and onshore OML 123, 124, 126 and 137), ensuring new business development, operational activities are fit-for-purpose. *Provide front-line multi-disciplinary maintenance and planning support to the operational fields, providing maintenance guidance and input to the IOP and long term business planning. *Development and implementation of a 5-year plan to steer the company to a world-class asset integrity and maintenance organisation with defined goals through effective and efficient program review *Develop, implement and control a cost effective CMMS maintenance strategies/routines/procedures and equipment performance assurance standards. Conduct maintenance philosophy & strategy reviews. *Lead core responsibility unit through operations excellence, profitable growth, improved operating cost per barrel, in-country localization (commercial, process & people), and build support of government programme in line with regulatory requirements. *Improve the safety, reliability and efficiency of plants & associated equipment through the application of asset & maintenance engineering expertise in providing cost efficient solutions. Ensure high uptime by safely eliminating bad actors and high cost drivers. *Set KPI’s for vendor and equipment monitoring based on availability and performance. Ensure adequate contractual services cover to support relevant disciplines within area of responsibility. Establish and maintain good relationships with internal and external clients. *Organise, monitor and control asset optimal utilisation to improve asset life cycle costs (LCC) while ensuring that they meet operational, safety and environmental requirements. *Control and optimize personnel performance to meet business requirements. Mentor and coach discipline Engineers and Technicians in pursuit of excellence.
  • Sr. Engineer, Rotating Equipment EngineerFull Time

    Addax Petroleum

    Jun 2012 - Apr 2014 -1 yr, 10 months

    Nigeria , Lagos

    • Job Details:*Recruited to provide front-line maintenance support to operational fields (onshore and offshore) reporting to the Manager, Maintenance & Asset Integrity. *Improvement of safety, reliability and efficiency of company-owned assets & associated equipment through the provision of high-level technical support and solutions to all rotating equipment whilst reducing maintenance costs. *Champion reliability of Plant and Equipment by promoting ideas and coaching the maintenance workforce in their defined discipline to ensure that the work is carried out safely and in line with good engineering practice. *Develop & maintain Hazardous Area equipment registers, Plot Plans for operating facilities, responsible for FMEAs, RCFAs and development of bases for the critical assets assessment and certification. *Establish and maintain good company/contract/3rd party workforce. Developing and overseeing 3rd party maintenance contracts on a day-to-day basis. Review of compliance and non-conformities. Providing technical specification on contractual requirements. *Responsible for providing equipment condition monitoring program, data trending & analysis, technical advisory on future business plans, asset and process. *Develop and implement short & long-term replacement plans for aging/obsolete asset, associated sparing & maintenance, providing input into CMMS. Provide technical and commercial guidance on repairs work scope, detail plans to maintenance planning & budgeting. *Responsible for review and control of stock levels of critical spares requirement/usage for company- wide rotating equipment repairs, development program and tooling.
  • Turbomachinery Repair & Overhaul CoordinatorFull Time

    ExxonMobil Nigeria

    Aug 2011 - Jun 2012 -10 months

    Nigeria

    • Job Details:*Having completed a previous project and identified new business cost saving opportunities, I was made to lead a team of 8 multi-skilled persons with the task of planning/scheduling all major non-routine maintenance activities with a budget cost of <$12MM for Upstream-Nigeria asset. *Coordinate, oversee and attend machinery OEM teardown, parts/repair plan dispositions, acceptance tests (both locally and internationally), negotiating repairs & overhauls provided by 3rd party vendors. *Scope, raise and steward authorization for expenditure (AFEs), develop repair plans, develop and maintain a five year overhaul plan while providing input to the maintenance plan on overhaul planning & budgeting. *Supervise and lead creative team in developing and meeting the manpower requirements required for all onsite repairs, gas turbine, power turbine, and compressor change-outs. *Develop and maintain work-packs for all turbomachinery repairs and maintenance in line with Top Tier Machinery (TTM) crash plans for OEM direct intervention resulting in a current savings >$1MM. *Monitor stock levels of critical spares required for repairs, coordinate critical spares preservation program and tooling.
  • Lead Maintenance EngineerFull Time

    ExxonMobil

    Oct 2009 - Jul 2011 -1 yr, 9 months

    Nigeria

    • Job Details:*Lead maintenance engineer in a $4MM project for reliability enhancement of oil & gas equipment. *Successfully managed project resources, progress, completion timeframes, and budget with significant and commendable results. *Effectively aligned all existing machinery maintenance strategies to OEM specification, company’s Facility Integrity Maintenance System (FIMS), HSE policies and global production operations best practice (POBP) with significant performance improvement and business risk-management. *Developed and grouped machinery equipment into taxonomy in line with ISO-14224 for reliability, availability and maintainability (RAM) data, implementation of developed boundaries on SAP/IPES (CMMS) with PM monitoring & routine Continuous Improvement (CI) program to ensure compliance. *Provision of technical support, QA/QC on Fitness for Service and Maintenance optimization program. *Lead machinery procedure writer for 159# identified critical plant equipment on various onshore/offshore assets providing overall guidance and technical support for these equipment classes. *Orchestrated the development and implementation of machinery equipment strategies (ES) and work procedures for Top Tier Machinery and bad actors (Compressor drivers - Turbines, MOL pumps, Turbo-expander) in the reliability enhancement program. Follow-up with performance monitoring using Competence Assurance Standard (CAS) tool for identified gap closure. *Supervision of expatriates, employees and contract personnel within the MRIP project. *RCFA, equipment data trending and analysis of premature failure on Rolls Royce RB211 driven LP and HP compressor trains. Enhanced existing condition monitoring program for driven equipment across affiliate forestalling the occurrence of similar failures. *Successfully completed mini-project with available resources and made recommendations for design change.
  • Education

    • MSc., Thermal Power in Rotating Machinery Engineering & Management

      Cranfield University

      Jan 2008 - Jan 2009 - 1 Year

    • BEng - Mechanical Engineering in Mechanical Engineering

      University of Benin

      Jan 2001 - Jan 2006 - 5 yr

    Skills

    • Machinery Maintenance
    • Production Operations
    • SAP
    • Microsoft Office
    • Microsoft Project
    • Maintenance Management
    • Management

    Languages

    • English

      Fluent
    • Hausa

      Advanced

    Training & Certifications

    • Chartered Engineer (CEng)

      Engineering Council (IMechE), UK·2015
    • Mechanical Engineering Licentiate Certificate

      City & Guilds of London·2006
    • Mechanical Engineering Full Technological Certificate

      City & Guilds of London·2000
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