
islam Abd el-aziz El-nokaly
Plastic Injection Production and Maintenance Section at German Egyptian for service and manufacturing company
6th of October, Giza, EgyptWork Experience
Plastic Injection Production and Maintenance SectionFull Time
German Egyptian for service and manufacturing company
Jan 2019 - Present -6 yrs, 6 months
Egypt , Giza
- Job Details:Manage a team of engineers, technicians, and operators, providing guidance, training, and performance evaluations. • Plan and schedule mold changes, and machine servicing to align with production targets • Monitor injection molding processes, ensuring consistent product quality, cycle time optimization, and adherence to safety standards • Monitor and update maintenance plans for the machines according to the production plan without affecting the machines' performance • Implement and enforce quality control and tracking programs to meet quality objectives • Oversee inventory of spare parts, tools, and maintenance supplies, ensuring cost-effective resource management • Participate in new Molds Trials, sample approval and validation • Play a key role in new machine commissioning, layout planning, and production capacity expansion projects • Communicate with the customer to meet customer requirements • Implement and monitor KPIs related to production efficiency, machine uptime, and maintenance responsiveness
shift leader EngineerFull Time
- Job Details:Supervised and coordinated daily operations of the plastic injection molding production line during assigned shifts for ~76 injection machines • Led a team of machine operators and technicians, ensuring efficient workflow, productivity, and adherence to safety protocols • Monitored machine parameters and process conditions to maintain product quality and minimize downtime • Provided on-the-spot troubleshooting support for injection molding machines, molds, and auxiliary equipment • Ensured timely start-up, shutdown, and changeover of molds according to production schedules • Trained and mentored shift personnel on proper machine operation, mold handling, and quality control procedures. • Conducted regular quality checks and collaborated with the quality team to resolve non- conformities • Developed report shift activities, production output, and any technical issues to the production manager • Coordinated with maintenance and tooling departments for preventative maintenance and quick resolution of equipment issues
Plastic Injection EngineerFull Time
German Egyptian for Services and Manufacturing
Jan 2016 - Jan 2018 -2 yrs
Egypt , Giza
- Job Details:• Designed and optimized plastic injection molds for efficient production and minimal material waste • Set up and operated injection molding machines, ensuring parameters were adjusted to meet product specifications • Conducted mold trials and validations, analyzing results to ensure product quality and consistency • Performed troubleshooting and root cause analysis of molding defects such as warping, sink marks, short shots and
Quality ManagerFull Time
German Egyptian for service and manufacturing
Jan 2013 - Dec 2016 -3 yrs, 11 months
Egypt , Giza
- Job Details:Responsible for Applying QSB system Recommended from General Motors Egypt and ISO-TS 16949, 2009. (Team leader of implementing ISO). • Following all the customer complains in the fast Response Procedure to define the root cause and preventing the error from happening again. • Creating Standardize operation process (SOP) for each process and train all workers on it. • Risk Reduction by expecting any failure which has a high RPN appears in the potential failure mode and effect analysis (PFMEA) and reducing its value. • Applying Layered Process audit ( LPA ) in the shop floor to ensure that all SOP and safety process are applied • Preforming Quality Testes on all products to be insure that all the standards are met.
Education
BSc in mechanical engineering
Modern Sciences and Arts University (MSA)Jan 2006 - Jan 2011 - 5 yr
BSc in mechanical engineering
Modern Sciences and Arts University (MSA)Jan 2006 - Jan 2011 - 5 yr
High School - Thanaweya Amma
El Farouk Islamic Languages SchoolJan 2006
Skills
- Production engineer
- Communication skills
- Production Management
- Computer Skills
- Microsoft Office
- Microsoft Excel
- Project Management
- Production engineer
- Quality Control
- Information Technology (IT)
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Languages
English
Advanced
Training & Certifications
Time Management-Communication and presentation skills-Problem Solving-Team Building
• General Motors Egypt ·2014Lean six Sigma (Yellow Belt)
• Brooklyn academy·2014Project Management Professional
• American Chamber of Commerce ·2013CAD/CAM (NX5 )
Siemens·2011Arena Simulation-inventor 08
• MSA ·2010