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islam Abd el-aziz El-nokaly

Plastic Injection Production and Maintenance Section at German Egyptian for service and manufacturing company

6th of October, Giza, Egypt

Work Experience

  • Plastic Injection Production and Maintenance SectionFull Time

    German Egyptian for service and manufacturing company

    Jan 2019 - Present -6 yrs, 6 months

    Egypt , Giza

    • Job Details:Manage a team of engineers, technicians, and operators, providing guidance, training, and performance evaluations. • Plan and schedule mold changes, and machine servicing to align with production targets • Monitor injection molding processes, ensuring consistent product quality, cycle time optimization, and adherence to safety standards • Monitor and update maintenance plans for the machines according to the production plan without affecting the machines' performance • Implement and enforce quality control and tracking programs to meet quality objectives • Oversee inventory of spare parts, tools, and maintenance supplies, ensuring cost-effective resource management • Participate in new Molds Trials, sample approval and validation • Play a key role in new machine commissioning, layout planning, and production capacity expansion projects • Communicate with the customer to meet customer requirements • Implement and monitor KPIs related to production efficiency, machine uptime, and maintenance responsiveness
  • shift leader EngineerFull Time

    Universal Group

    Jan 2018 - Jan 2019 -1 yr

    Egypt , Giza

    • Job Details:Supervised and coordinated daily operations of the plastic injection molding production line during assigned shifts for ~76 injection machines • Led a team of machine operators and technicians, ensuring efficient workflow, productivity, and adherence to safety protocols • Monitored machine parameters and process conditions to maintain product quality and minimize downtime • Provided on-the-spot troubleshooting support for injection molding machines, molds, and auxiliary equipment • Ensured timely start-up, shutdown, and changeover of molds according to production schedules • Trained and mentored shift personnel on proper machine operation, mold handling, and quality control procedures. • Conducted regular quality checks and collaborated with the quality team to resolve non- conformities • Developed report shift activities, production output, and any technical issues to the production manager • Coordinated with maintenance and tooling departments for preventative maintenance and quick resolution of equipment issues
  • Plastic Injection EngineerFull Time

    German Egyptian for Services and Manufacturing

    Jan 2016 - Jan 2018 -2 yrs

    Egypt , Giza

    • Job Details:• Designed and optimized plastic injection molds for efficient production and minimal material waste • Set up and operated injection molding machines, ensuring parameters were adjusted to meet product specifications • Conducted mold trials and validations, analyzing results to ensure product quality and consistency • Performed troubleshooting and root cause analysis of molding defects such as warping, sink marks, short shots and
  • Quality ManagerFull Time

    German Egyptian for service and manufacturing

    Jan 2013 - Dec 2016 -3 yrs, 11 months

    Egypt , Giza

    • Job Details:Responsible for Applying QSB system Recommended from General Motors Egypt and ISO-TS 16949, 2009. (Team leader of implementing ISO). • Following all the customer complains in the fast Response Procedure to define the root cause and preventing the error from happening again. • Creating Standardize operation process (SOP) for each process and train all workers on it. • Risk Reduction by expecting any failure which has a high RPN appears in the potential failure mode and effect analysis (PFMEA) and reducing its value. • Applying Layered Process audit ( LPA ) in the shop floor to ensure that all SOP and safety process are applied • Preforming Quality Testes on all products to be insure that all the standards are met.
  • Education

    • BSc in mechanical engineering

      Modern Sciences and Arts University (MSA)

      Jan 2006 - Jan 2011 - 5 yr

    • BSc in mechanical engineering

      Modern Sciences and Arts University (MSA)

      Jan 2006 - Jan 2011 - 5 yr

    • High School - Thanaweya Amma

      El Farouk Islamic Languages School

      Jan 2006 

    Skills

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    Languages

    • English

      Advanced

    Training & Certifications

    • Time Management-Communication and presentation skills-Problem Solving-Team Building

      • General Motors Egypt ·2014
    • Lean six Sigma (Yellow Belt)

      • Brooklyn academy·2014
    • Project Management Professional

      • American Chamber of Commerce ·2013
    • CAD/CAM (NX5 )

      Siemens·2011
    • Arena Simulation-inventor 08

      • MSA ·2010
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