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Islam Ahmed Abdelhadi

Maintenance Manager at Dakahlia Group

6th of October, Giza, Egypt

Work Experience

  • Maintenance ManagerFull Time

    Dakahlia Group

    Nov 2022 - Present -2 yrs, 7 months

    Egypt , Monufya

    • Job Details:• Develop and implement long-term maintenance strategies aligning with organizational goals to enhance operational efficiency and ensure sustainability. • Monitor and analyze key performance indicators (KPIs) and priorities. resulting in a 15% increase in operational efficiency. • Led comprehensive planning and implementation of monthly and annual maintenance schedules, achieving a 20% increase in schedule adherence. • Developing a new workflow process aimed at enhancing data analysis efficiency by classifying work orders into categories such as (CI), Cleaning, (MOC), Breakdowns, and others. • Develop and improve the current environment based on TPM, Lean, 5S, and new maintenance strategies. •Implementing ISO 9001/2015 standards on top of the processes of ISO 22000, a new brand of pet food. • Performed MRP and ABC Analysis management for inventory control, reducing inventory costs by 15%. • Figured the requirements of the team and skill development strategy (skill matrix) reviewed periodically. • Established effective preventive and predictive maintenance, leading to a 25% decrease in unplanned downtime. • Undertook energy-saving projects related to gas, water, and electricity, achieving a 15% reduction in energy costs. • Developed and established an extensive failure code analysis tool for doing overall data analysis which intends to enhance maintenance efficiency. • Developed criticality equipment and spare parts analysis with weighed factors data, statistical analysis process. • Designed a specialized continuous improvement system, which delivered operational excellence. • Leading CI action plans and projects involves initiating them from the initial study phase through Kick-off meeting, implementation, assigning ownership to each member to closure, managing plans (Gantt charts) and budget control. • improved current systems by Google Drive as a CMMS until the ERP system is launched.
  • Maintenance Manager Assistant Engineer (Utilities)Full Time

    Pepsico

    Jun 2022 - Nov 2022 -5 months

    Egypt , Gharbia

    • Job Details:Ensure production lines meets target net efficiency & line readiness for production and Improve machine utilization as per maintenance KPIs. • Set plan for production line autonomous maintenance (Inspection, Lubrication, Tightening) Trouble shooting • Lead on the production line major breakdown trouble shooting (30 min+) • Coach Shift leader & operate maintain operators on production line troubleshooting Preventive Maintenance • Set actions for corrective & preventive maintenance for production lines as per RCA. • Follow up & run audit on PM compliance for production lines. • Prepare the list of spare parts needed & ensure parts availability before maintenance activities. • Set PM action plan with timelines & accountabilities and assign and coach production team in planned maintenance • Ensure Implementation of CQV to enable line restart in a stable condition • Own predictive maintenance (PDM) process (creation & monitoring) • Ensure min/max stock of spare parts warehouse in plant according to the MRP Method. • Order spare parts needed for maintenance activities (overhauls, interventions, etc.) in alignment with R&M. • Receive on SAP and inspect on spare parts as per technical requirements. And recording all maintenance data on Sap • Act as on boarding buddy/ lead for the newly appointed mechanical SME / PM Techs • Coach & train mechanical SME across maintenance activities & tasks • Meet the set KPIs for all plant’s audit (PeMM, AIB/TPM/GESMS)
  • Dakahlia Group

    • Senior mechanical maintenance engineerFull Time

      Aug 2020 - Jun 2022 -1 yr, 10 months

      Egypt

      • Job Details:• Working on machines history to minimize breakdowns and to turn into proactive maintenance. • Training Mechanical Maintenance Team. And performing Skill Matrix Method. • Machines improvements regarding safety, quality and productivity. • Annual and Monthly budget estimation. • Breakdown analysis by the following methodology (Cause and Effect, Fishbone Analysis and 5Why). • Improvement of MTBF and MTTR by promoting Breakdown Maintenance activities, Poka-Yoke, and facilitating maintenance of hard to access points in machines. • Performing Preventive Maintenance activities like CBM and TBM using maintenance programs CLIT. • Performing PdM like vibration Analysis, Thermograph and Ultrasound Analysis. • Reverse engineering projects measuring, modeling, assembly and technical drawing using SolidWorks and AutoCAD, release workshop drawing with specifications and BOM, confirmation of manufacturability and reliability. • Members of the Occupational Safety and Health Committee. Providing safety standards in team tasks and ensuring that they are followed.
    • Mechanical Maintenance EngineerFull Time

      Jul 2018 - Aug 2020 -2 yrs, 1 month

      Egypt , Monufya

      • Job Details:• Technical experience: o Troubleshooting the pneumatic issues for pneumatic gates. o Troubleshooting, mounting and dismounting the ball and roller bearings. o Troubleshooting the motor coupling, Gear Motor and belt drive systems, o Troubleshooting and leveling the material scales. o Troubleshooting pumps and liquids pipe lines. o Troubleshooting Rolle Mill, Pellet press and Aqua Extruder. • Troubleshooting, diagnosing equipment issues and looking for the root cause. • Simplified designs of the manufacturing work and inventory of raw materials to be used in the work and provide this information to the welding team and following up them and ensuring the quality of their work. • Preparing daily technical report containing the done tasks, PM tasks, assessing recommended spare parts. • Preparing oil and grease plan for plant and looking for the equivalents to be available in market. • Preparing preventive and predictive maintenance plan for plant equipment and implementing it. • Recommending design modification to eliminate frequently equipment issues or increasing productivity. • Assessing and Monitoring spare parts and materials need for the plant according to tasks list and preventive maintenance schedules. • Allocate workload to the technical team in the three shifts and follow-up. • Ensuring the technical team adheres to the legal safety and HSE department Requirements in maintenance procedures and using tools. • Ensuring that the technical team adheres to the cleaning procedures before and after maintenance. • Evaluate the team members, identify the weaknesses of each individual and plan for their development. • Coach and explain team members on existing and new procedures, technology and functional to minimize downtime and improve productivity. • Keep motivation level high among all team members to bring the best out of them.
    • Mechanical Installation EngineerFull Time

      Nov 2017 - Jul 2018 -8 months

      Egypt , Monufya

      • Job Details:• Following up all mechanical works in site with contractors. • Preparing reports weekly to clarify the progress of the installation process and clarifying recommendations in terms of requirements and modifications. • Read and interpret technical drawings, schematics, or computer-generated reports to the technical team to make it easier to implement it. • Recommend modifications on the installation to eliminate machine or system malfunctions. • Supervising the installation technical team. • Preparation of machine parts received for installation before starting. • Following up OEM supervisor from (Buhler) to implement installation of equipment. • Conduct tests the operation and performance of equipment, components, or systems to meet the plant productivity. • Being one of the start-up/commissioning team. • Troubleshooting and diagnosing equipment issues on commissioning and taking or recommending appropriate corrective actions. • Preparing the check lists of the equipment to implement it before start-up. • Designing the ventilation line for the Wenger dryer for the aqua feed mill and implement it.
  • Mechanical EngineerFull Time

    Al Mohandes international co. AMI for Generators Services, 6 October City

    Jul 2014 - Aug 2014 -1 month

    Egypt , Giza

    • Job Details:Trainee
  • Education

    • MBA in strategic management

      Arab Academy for Science, Technology and Maritime Transport (AAST)

      Jan 2023 - Jan 2025 - 2 yr

    • Bachelor's Degree in Mechanical Power Engineering

      Arab Academy for Science, Technology and Maritime Transport (AAST)

      Jan 2017 

    Activities

    • Mechanical Engneer at A-part Plus BOSCH diesel services, Alexandria Agriculture Rd

      Student Activity

      Aug 2016 - Sep 2016 -1 month

    Skills

    • Adaptability
    • Engineering
    • Maintenance Engineering
    • Mechanical Engineering
    • Communication
    • Leadership
    • Power BI
    • Problem Solving
    • Maintenance Management
    • Team Leadership
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    Languages

    • Arabic

      Fluent
    • English

      Advanced

    Training & Certifications

    • Bearing Technology and Maintenance

      SKF Egypt·2018
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