Basic Info

Ibrahim Ali

12 years

10 th of ramadan city, Egypt

Bachelor's Degree

Manager

Work Experience

Operation Manger at P.metal mattress company

Experience Details

Operation Manger

Manufacturing/Production

Manager

Supplying and manufacturing most of mattress and sofa bed manufacturing raw materials
-increase company sales by 10% from target


Company Details

P.metal mattress company

Cairo, Egypt

N/A

Manufacturing

N/A

Aug 2015 to present (1 year 4 months)
Quality Manager at Energya Galvanized steel wire - Elswedy helal

Experience Details

Quality Manager

Manufacturing/Production

Manager

-Manage all activities for Quality control department for hot dip galvanized steel wire (incoming raw materials,cold drawing, hot dip galvanized,stranding,packaging)
Manage QA department to get the company the following certificates ISO 9001/2008, ISO 14001/2004 and OHSAS 18001/2007
-Responsible for preparing company to all external customer audits
- implement six sigma project ( improve material losses on galvanization process) by reducing the amount of zinc over coating from 25%on 2010 to 5% on 2014 which increase the company profit by 10%


Company Details

Energya Galvanized steel wire - Elswedy helal (multinational)

10th of Ramadan, Egypt

N/A

Manufacturing

N/A

Feb 2010 to Jun 2015 (5 years 4 months)
Quality control manager( gas cooker factory) at Olympic Group (Delta Industrial Co.- “IDEAL”)

Experience Details

Quality control manager( gas cooker factory)

Manufacturing/Production, Quality

Manager

work as quality control manager to achieve Quality requirements for gas cooker
factory
follow up all process for manufacturing gas cooker (sheet metal ,subassembly
,painting, assembly ,final inspection and packing )
Raw material and Receiving inspection.
Responsible of all facts of the quality program including corrective and preventive
actions, control of non-conformance materials and production, document control,
Complaints and control of quality records.
Coordinate with production Engineers and process inspection requirement.
Conduct any test or checks with or without SPC charting and documents required.
Responsible of problem solving process and quality improvement program.
Build up Statistics and Historical data on Quality Problems and prioritize them
Coordinate with production Engineers SPC and press inspection requirements
Conduct any tests or checks with or without SPC charting and document as
required.


Company Details

Olympic Group (Delta Industrial Co.- “IDEAL”)

10th of Ramadan, Egypt

N/A

Manufacturing

N/A

Oct 2007 to Feb 2010 (2 years 4 months)
Qualit manger at Elkady Company for Hoses & pipes (Automotive supplier).

Experience Details

Qualit manger

Manufacturing/Production

Manager

 Accountable for determining operational feasibility by evaluating analysis, problem definition, requirements, solution development and the proposed solutions.
 Prepared and Implemented the Quality System Basics QSB General Motors' system for suppliers.
 Preparing and implementing the documentation such as procedures and work instructions for ISO TS 16949
 Improving operations by conducting systems analysis; recommending changes in policies and procedures.
 working as project manager for National Supplier Development program by GM Egypt with aid from IMC (Industrial Modernization Center) and PAC consultant group Using lean manufacturing such as (visual management ,5S, visual matrix, Data analysis)


Company Details

Elkady Company for Hoses & pipes (Automotive supplier).

Cairo, Egypt

101-500 employees

Automotive, Manufacturing

N/A

Sep 2005 to Oct 2007 (2 years 1 month)
Production section head “plastic injection) at National company for packaging ( NATPACK)

Experience Details

Production section head “plastic injection)

Manufacturing/Production

Manager

N/A


Company Details

National company for packaging ( NATPACK)

elobour, Egypt

N/A

Manufacturing

N/A

Mar 2004 to Sep 2005 (1 year 6 months)
Production section head (woven plastic bags) at Lasheen Plastic Company

Experience Details

Production section head (woven plastic bags)

Manufacturing/Production

Entry Level

N/A


Company Details

Lasheen Plastic Company

Cairo, Egypt

N/A

Manufacturing

N/A

Mar 2002 to Mar 2004 (2 years)

Achievements


I am implementing lean manufacturing project with GM Egypt on my previous work at Elkady company for automotive industry

Education

Bachelor's Degree in Mechanical Engineer (Production)

Education Details

Bachelor's Degree

Mechanical Engineer (Production)

Faculty of Engineer, shoubra, Benha branch, Zagazig University, Egypt

C / Good / 65 - 75%

N/A

N/A

Faculty of Engineer, shoubra, Benha branch, Zagazig University
1996 - 2001

Certifications

Certificate details

Certified six sigma Green Belt

Aug 2007

N/A

N/A

N/A

Quality American- USA and IQM- AUC Cairo

N/A

Certificate details

Quality system auditor

Apr 2014

N/A

N/A

N/A

N/A

Training and Courses

Training/Course Details

lean manufacturing

Sep 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

Process Failure mode and effect analysis (PFEMA)

Jul 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

Process flow charting

Jul 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

Control plan

Jul 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

Work standard and job element sheet technique

Jul 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

Quality System Basics

Apr 2007

GM Egypt

N/A

Training/Course Details

GM shop floor excellence gap closure analysis

Jul 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

problems solving and decision making

May 2007

Pac Consultant group - Cairo

N/A

Training/Course Details

change management

Jan 2009

ZAD consultant group

N/A

Training/Course Details

Communication skills

Feb 2009

RITI consultant group

N/A

Training/Course Details

Sampling plan

Mar 2009

GESCO Consultant Group

N/A

Training/Course Details

statistical process control & problems solving

Mar 2009

GESCO Consultant Group

N/A

Training/Course Details

Mastering your self

Apr 2009

RITI consultant group

N/A

This profile is fresh!
Last update 20 days ago.

Jobseeker photo

Profile Skills and Keywords

AnalyticalArabicAutomotiveCertified Six Sigma Green BeltChange ManagementCommunication SkillsControl PlanCreativeEnergya Galvanized Steel Wire - Elswedy HelalEnglishFootballFrenchGM Shop Floor Excellence Gap Closure AnalysisHistorical ReadingInternetLean ManufacturingMS OfficeManufacturingMastering Your SelfMechanical Engineer (Production)Microsoft VisioMinitab For SPCMoviesOperation MangerOperationsOracle DatabaseOrganizerOrintal MusicProblem SolverProblems Solving And Decision MakingProcess Failure Mode And Effect Analysis (PFEMA)Process Flow ChartingProcess ImprovmentProductionProduction Section Head plastic Injection)Production Section Head (woven Plastic Bags)Qualit MangerQuality AssuranceQuality ControlQuality Control Manager( Gas Cooker Factory)Quality ManagerQuality System AuditorQuality System BasicsSampling PlanStatistical Process Control & Problems SolvingTaking PhotosTeam PlayerWork Standard And Job Element Sheet Technique

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

French

French

: Advanced

: Intermediate

: Intermediate

: Beginner

Tools and Technologies

MS Office

MS Office

: Advanced

: High

:

More than 7 years

Oracle database

Oracle database

: Intermediate

: Extreme - I love it!

:

5-7 years

minitab for SPC

minitab for SPC

: Intermediate

: High

:

3-5 years

Microsoft Visio

Microsoft Visio

: Intermediate

: High

:

3-5 years

Fields of Expertise

Process improvment

Process improvment

: Advanced

: Extreme - I love it!

:

3-5 years

Quality control

Quality control

: Advanced

: High

:

3-5 years

Quality assurance

Quality assurance

: Advanced

: High

:

3-5 years

Production

Production

: Advanced

: High

:

5-7 years

Key Skills

Analytical, Creative, Organizer, Problem Solver, Team Player

Online Presence

https://www.linkedin.com/home?trk=nav_responsive_tab_homehttps://www.facebook.com/ibrahim.m.ali.1485

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