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Ibrahim Ahmed Abuzaid

Industrial Engineer at Coats

15th May City, Cairo, Egypt

Work Experience

  • Industrial EngineerFull Time

    Coats

    Sep 2017 - Present -7 yrs, 9 months

    Egypt , Cairo

    • Job Details:• Establish and coordinate all IE & Continuous Improvement activities on the site. • Assist in delivering the creation and training of Green and Yellow belts. • Ensure that correct Work Measurement, Machine Output Measurement and Operator Work Measurement practice and monitoring systems are in place to deliver best practice. • Assist in factory/site 6-S Activities to achieve conformity • Assist the CIP manager in Budget preparation’ • Assist monitoring factory/site CIP activities • Drive continuous improvement to maximize productivity in all manufacturing areas. • Support other managers in introducing new working methodology and procedures. • Ensure suitable training of employees in correct working practices to deliver consistent excellence in performance. • Monitor attainment of the production plans and KPI’s • Take effective and expeditious actions to correct any underperformance. • Calculate variations for future production plans, calculation of machine and Operator hours and therefore machine and labor utilization • Guides the training activity of operators and technicians in collaboration the relevant HR management team. • Act as facilitator for CIP project teams as required.
  • Industrial EngineerFull Time

    Management and Development Center

    Dec 2015 - Aug 2017 -1 yr, 8 months

    Egypt , Cairo

    • Job Details:Mainly Responsible of : 1) Lean Manufacturing:  Factory layout and Spaghetti and Traffic analysis.  Implementation of 5-S, 7-wastes, Visual Management.  Assess currently applied KPIs and Agree on To Be KPIs.  Designed OEE logging Sheet to Analysis the Bottleneck Machine, identify opportunities of improvement to increase its OEE (Including Minor Stoppages Analysis, Availability of Machine, Material, Manpower and Job order, Performance per product and Quality due to scrap and due to reject).  Responsible for machine function analysis, Failure Coding and analysis.  Design a template to analyze quality control inspections (waiting durations & inspection Priorities).  Quick Changeover, Single Minute Exchange Dies and Setup-Story Board.  Training of engineers and technicians and form SOPs for implemented tool.  Lean Manufacturing Projects: o Egypt Power Factory (2 month) o Al-Andalous for Pharmaceutical Industries (Feb. 2015 – Present) 2) Supply Chain Consultancies :  Asses current Supply Chain situation “AS IS” (including Reviewing of all processes (Business Process Re-engineering & opportunities of improvement.  Establish As Is Business Process Swimlane to visualize all processes and Design To Be Business Process Swimlane.  Inventory Assessment (ABC & XYZ Analysis).  Applying S&OP & MRP Analysis  Supplier Assessment.  Review Applied KPIs  Agree on “To Be” Analysis (including KPIs, Inventory, Supplier assessment...)  Form SOPs for implemented tool.  Training of Supply Chain personnel on the implementation of the To Be Analysis and Tools.  Supply Chain Consultancies: o Al-Andalous for Pharmaceutical Industries (Feb. 2016 – Present) o Royal Link ( July 2016 – Present) o El_Mehy ( August 2016 – Present)
  • TraineeInternship

    Miraco Carrier

    Egypt , Giza

    • Job Details:It was a 2 weeks training on the miraco carrier concentrated on the production line and the R&D department. * On the production line We concentrated on the processes and the flow of it. * on the R&D department we visited the isolation room and the quality research room.
  • TriningInternship

    Steel Factory

    Jul 2011 - Aug 2011 -1 month

    Egypt , Cairo

    • Education

      • Bachelor's Degree in mechanical design engineering

        Cairo University (CU)

        Jan 2009 - Jan 2014 - 5 yr

      • High School - Thanaweya Amma

        Abu Dhabi

        Jan 2008 

      Skills

      • Microsoft Office
      • SolidWorks
      • SolidWorks Simulation
      • Abaqus
      • Mechanical Drawing
      • Abaqus
      • Mathcad
      • Mathematical and analytical programmes
      • Solid Works
      • Matlab
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      Languages

      • Arabic

        Fluent
      • English

        Advanced

      Training & Certifications

      • Production engineer

        Technotex·2014
      • Call center agent

        Vodafone·2014
      • Industrial Training 2

        Miraco Carrier·2012
      • Industrial Training 2

        Steel factory in helwan·2011
      • IELTS

        British Council Abu Dhabi·2008
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