Basic Info

Name: Hisham Salem

Professional Experience: More than 15 years

Location: Cairo, Egypt

Highest Education: Bachelor's Degree

Career Level: Manager

Work Experience

Plant Manager at ArcelorMittal TOP Egypt

Experience Details

Job Title: Plant Manager

Job Role: Manufacturing/Production

Career Level: Manager

Job Details:  Effectively utilizes assigned resources to execute the Company’s production target by Develop and oversee plans, processes and programs which minimize manufacturing costs and maximize Production and Quality through effective utilization of manpower, equipments, tools, facilities, materials, and capital to attain Operations manufacturing objectives and Customers Service Rate.
 Management and Responsible for Production Operations, Maintenance, Supply Chain and Sales.
 Establish Estimates of annual budget proposals, providing assessment and estimates of material, equipments and manpower requirements for the plant to achieve the target.
 Cooperation with the General Management to develop and implement the organizational needs to meet the vision and strategic aims: organizational structure, targeted recruitment, personal development (training, mentoring, coaching), retention and motivation.
 Produce management reporting, information details necessary for manufacturing and operations.
 Establish and Implement manufacturing methods like lean manufacturing principles and 5S to introduce new practices and systems to improve productivity- eliminate waste and increase methods of profitability and meet customers' commitment of quality and service.
 Identify and plan all activities associated with maintaining and enhancing the performance and capabilities of existing production equipment and facilities.
 Selection and recommendation for new machines, manufacturing methods, process, and tools to improve achieve and minimize production and assembly time and increase methods of Firm profitability.
 Plan and execute the introduction of new products/services and product development plans and (Product Know-How).
 Monitoring, analyze, and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Plant Performance.
 Support and coordinating with all other Departments to foresee and overcome difficulties before they affect the Production Plan to maintain Customers Service Rate and delivery dates to ensure compliance to client expectations.
 Administers personnel policies and procedures with regards to manpower plans, job descriptions, performance plans, performance evaluations, salary administration, training, motivation and development of subordinates and other plant staff.
 Ensuring all Factories is performed in line with Safety, Quality and Environmental procedures standards.
 Establish S.O.P for plant according to QMS (ISO 9001:2008) and attend Management Review Meetings.

Company Details

Name: ArcelorMittal TOP Egypt (multinational)

Location: Cairo, Egypt

Size: 101-500 employees

Industries: Manufacturing

Website: www.arcelormittal.com/top

May 2010 to Mar 2016 (5 years 10 months)

Production Manager at AJPE (Al-Jaber Precision Engineering)

Experience Details

Job Title: Production Manager

Job Role: Manufacturing/Production

Career Level: Manager

Job Details: DUTIES AND RESPONSIBILITIES:-

 Implementation Optimum Yearly, Monthly and day-to-day Master Production Plan for Factory According to Machines Capacities and Manpower Capabilities to Achieving Company Target.
 Develop a strategy for the Fabrication business unit in line with the business strategy and vision.
 Implement effective supply chain management practices to optimize inventory levels: raw material, WIP and finished products.
 Initiative plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials.
 Translate the businesses strategic plan into an actionable business plan, including expected financial and operational goals and associated timelines.
 Monitor, Follow - up and Review Reports for Production, Planning, Maintenance, and Quality.
 Work closely with the other managers of the firm to implement the company’s policies and goals.
 Achieve the company’s objectives regarding safety, productivity, service rate, quality level...
 Supervision and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Factory Performance.
 Development and Improving Performance of all Employees.

Company Details

Name: AJPE (Al-Jaber Precision Engineering) (multinational)

Location: Abu Dhabi, United Arab Emirates

Size: N/A

Industries: Manufacturing

Website: http://www.ajeprecision.com/

Nov 2007 to Feb 2010 (2 years 3 months)

Technical Feasibility Studies Engineer at Misc Consulting House

Experience Details

Job Title: Technical Feasibility Studies Engineer

Job Role: Analyst/Research

Career Level: Manager

Job Details: DUTIES AND RESPONSIBILITIES:-

 Preparing Technical Studies& Analysis's for new Projects including the Following:-

 Technology Choice and Selection of Machineries and Equipments
 Product Analysis
 Production Process
 Plant layout Design
 Material and Energy Balance for Products
 Investment cost , Pre-Operating cost and Overhead Costs
 Plant Capacity
 Plant Organization (Human Resources, Job Description)
 Location and Site Selection

Company Details

Name: Misc Consulting House

Location: Riyadh, Saudi Arabia

Size: 11-50 employees

Industries: Business Services - Other

Website: http://www.almisc.com/

Oct 2005 to Sep 2007 (1 year 11 months)

Production - Factory Manager at EMPT-Egypt for Metal Processing Technology

Experience Details

Job Title: Production - Factory Manager

Job Role: Manufacturing/Production

Career Level: Manager

Job Details: Start up project starts from selection for manufacturing Methodology, machines and final products. Direct and coordinate factory departments: Manufacturing, Engineering, Planning and Maintenance.

 Develop and oversee plans, processes and programs which minimize manufacturing costs and maximize production through effective utilization of manpower, equipments, facilities, materials, and capital to attain manufacturing objectives and productions schedules.
 Implement and establish the QMS policies, procedures and quality manual based on ISO 9001, to meet and exceed customers’ expectations.
 Review and analyze production, planning, quality control and maintenance reports to determine causes of nonconformity with product specifications and to promote continuous improvement.
 Promote and continuous improvement in all areas of operations.
 Develop and Encourage use of new techniques to assure achievement of factory goals.
 Establishing strong working relations with other functional managers to ensure coordination and close relationship by Schedule and conduct regularly meetings for successful production goals.
 Assure competency and permanence of manpower are fully capable of achieving management and manufacturing objectives through training and motivation, and Conduct employee performance reviews.

Company Details

Name: EMPT-Egypt for Metal Processing Technology

Location: Giza, Egypt

Size: 101-500 employees

Industries: Engineering Services

Website: N/A

Jun 2000 to Sep 2005 (5 years 3 months)

Production Engineer at Kandil Industries Group

Experience Details

Job Title: Production Engineer

Job Role: Manufacturing/Production

Career Level: Experienced (Non-Manager)

Job Details: Supervision and Follow up all Production hall activities with total manpower 130 and CNC machines and automatic Production lines such as (Punch Presses, Shears, Press brakes, corrugated sheet line, Sandwich Panels line, cut to length line)

 Converting prototype parts and assemblies to lower cost sheet metal parts and assemblies while maintaining overall design intent, functionality and tolerances required.
 Turning product design concepts/solutions into manufacturability products using a variety of high-and-low volume manufacturing processes.
 Cost analysis for products to new customers.
 Implementing the details DWG for products on less time, sequences and manpower.
 Ensure the production is running smoothly and effectively.
 Plan and enhance hall balancing and material handling.
 Manage production lines and Machines to achieve the target Plan per day.
 Enhance quality and productivity.
 Maintain an operator self-inspection system and quality standards.
 Training and encourage the un-skilled labours to develop their capabilities.
 Preparing Reports as M/C's efficiency and manpower evaluation.

Company Details

Name: Kandil Industries Group

Location: 10 th of Ramadan industrial city, Egypt

Size: More then 1000 employees

Industries: Manufacturing

Website: N/A

Mar 1999 to Jun 2000 (1 year 3 months)

Production Engineer at El Sewedy Electric Industries

Experience Details

Job Title: Production Engineer

Job Role: Manufacturing/Production

Career Level: Experienced (Non-Manager)

Job Details: Supervision and Follow up all Production hall activities with total manpower 150 and CNC machines such as (Punch Presses, Shears, Press brakes, eccentric-hydraulic Presses, MIG and TIG weld, Spot weld)

 Converting prototype parts and assemblies to lower cost sheet metal parts and assemblies while maintaining overall design intent, functionality and tolerances required.
 Turning product design concepts/solutions into manufacturability products using a variety of high-and-low volume manufacturing processes.
 Implementing the details DWG for products on less time, sequences and manpower.
 Ensure the production is running smoothly and effectively.
 Plan and enhance hall balancing and material handling.
 Manage production Machines to achieve the target Plan per day.
 Enhance quality and productivity.
 Maintain an operator self-inspection system and quality standards
 Training and encourage the un-skilled labours to develop their capabilities.
 Preparing Reports as M/C's efficiency and manpower evaluation.

Company Details

Name: El Sewedy Electric Industries

Location: 10 th of Ramadan industrial city, Egypt

Size: 501-1000 employees

Industries: Manufacturing

Website: N/A

Sep 1996 to Mar 1999 (2 years 6 months)

Achievements

See Achievements

Achievements as Plant Manager at ArcelorMittal TOP Egypt (2010 - 2016)
 Raising service rate for customer up to 98%.
 43% improvement in Productivity.
 Reduced manufacturing lead-times/schedules by 30%.
 Reduction of Material waste by 20 %.
 28% reduction in Unit Cost.

Achievements as Production Manager at AJPE (Al-Jaber Precision Engineering) (2007 - 2010)
 Increase production accuracy by 40%.
 Reduced overtime by 25%
 Improved morale and employee involvement and Builder of high performance teams and second staff.
 Lead, develop and evaluate production staff of 300 members.

Achievements as Technical Feasibility Studies Engineer at Misc Consulting House (2005 - 2007)
 Preparing Technical Studies& Analysis's for new Projects including the Following:-
 Technology Choice and Selection of Machineries and Equipments
 Product Analysis
 Production Process
 Plant layout Design
 Material and Energy Balance for Products
 Investment cost , Pre-Operating cost and Overhead Costs
 Plant Capacity
 Plant Organization (Human Resources, Job Description)
 Location and Site Selection.

Achievements as Production - Factory Manager at EMPT-Egypt for Metal Processing Technology (2000 - 2005)
 Reduced WIP by 35%.
 Reduced inventory by 30%.
 Reduction of maintenance expenses by 23 %.
 Reduction 30% in Cost of Non-Conformance.

Achievements as Production Engineer at Kandil Industries Group (1999 - 2000)
 33% improvement in Productivity.
 Reduced manufacturing lead-times/schedules by 20%.
 Reduction of Material waste by 15 %.

Achievements as Production Engineer at El Sewedy Electric Industries (1996 - 1999)
 20% reduction in Unit Cost.
 Increase production accuracy by 30%.
 Reduced overtime by 25%
 Improved morale and employee involvement and Builder of high performance teams and second staff.
 Lead, develop and evaluate production staff of 150 members.

Other achievements in school, university, sports, etc...