
Hisham Mohamed Salem
Plant -Operations Manager
10th of Ramadan City, Cairo, EgyptWork Experience
Manufacturing ConsultantPart Time
Private
Mar 2021 - Present -4 yrs, 4 months
Egypt , Cairo
- Job Details:- Factories and Project Start-Up and Re-Structure with strategic management capabilities. - Operations Management, Performance Management and Quality Management. - Implemented manufacturing procedures in accordance with Quality Assurance methods, - Process technologies like lean manufacturing, kaizen, OEE, JIT and 5S, Risk Management. - Pioneer capabilities and qualifications to establish and Management new projects and Factories in the sheet metal and steel Products industries. - Design, set-up, and start-up of new manufacturing facilities and production lines. - Methods and way of industrialization (know how) for the products. - Implementation of new technologies, CNC, robotics, tools and other automated processes. - Team Building and Employee performance development, effectively motivate.
Plant ManagerFull Time
RAIL.ONE Group
Dec 2016 - May 2020 -3 yrs, 5 months
Saudi Arabia , Hail
- Job Details: Increases management's effectiveness by recruiting, selecting, orienting, training, coaching, counseling, and disciplining managers; communicating values, strategies, and objectives; assigning accountabilities; planning, monitoring, and appraising job results; developing incentives; developing a climate for offering information and opinions; providing educational opportunities. Coordinates efforts by establishing procurement, production, marketing, field, and technical services policies and practices; coordinating actions with corporate staff. Maintains quality service and safety by establishing and enforcing organization standards. Effectively utilizes assigned resources to execute the Company’s target by Initiative and Develop plans, processes and programs which minimize manufacturing costs and maximize Profit through effective utilization of manpower, equipments, facilities, materials, and capital. Estimation of annual budget proposals, providing assessment and estimates of material, equipments and manpower requirements for the plant to achieve the target. Establish S.O.P for plant according to quality standards. Monitoring, analyze, and Reviewing Plant Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving Performance. Implement manufacturing methods like lean manufacturing and 5S to introduce new practices and systems to improve productivity and increase methods of profitability.
Plant ManagerFull Time
Arcelormittal Egypt
Jun 2010 - Jun 2016 -6 yrs
Egypt , Cairo
- Job Details: Effectively utilizes assigned resources to execute the Company’s production target by Develop and oversee plans, processes and programs which minimize manufacturing costs and maximize Production and Quality through effective utilization of manpower, equipments, tools, facilities, materials, and capital to attain Operations manufacturing objectives and Customers Service Rate. Management and Responsible for Production Operations, Maintenance, Supply Chain and Sales. Establish Estimates of annual budget proposals, providing assessment and estimates of material, equipments and manpower requirements for the plant to achieve the target. Cooperation with the General Management to develop and implement the organizational needs to meet the vision and strategic aims: organizational structure, targeted recruitment, personal development (training, mentoring, coaching), retention and motivation. Produce management reporting, information details necessary for manufacturing and operations. Establish and Implement manufacturing methods like lean manufacturing principles and 5S to introduce new practices and systems to improve productivity- eliminate waste and increase methods of profitability and meet customers' commitment of quality and service. Identify and plan all activities associated with maintaining and enhancing the performance and capabilities of existing production equipment and facilities. Selection and recommendation for new machines, manufacturing methods, process, and tools to improve achieve and minimize production and assembly time and increase methods of Firm profitability. Plan and execute the introduction of new products/services and product development plans and (Product Know-How). Monitoring, analyze, and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Plant Performance. Support and coordinating with all other Departments to foresee and overcome difficulties before they affect the Production Plan to maintain Customers Service Rate and delivery dates to ensure compliance to client expectations. Administers personnel policies and procedures with regards to manpower plans, job descriptions, performance plans, performance evaluations, salary administration, training, motivation and development of subordinates and other plant staff. Ensuring all Factories is performed in line with Safety, Quality and Environmental procedures standards. Establish S.O.P for plant according to QMS (ISO 9001:2008) and attend Management Review Meetings.
Production ManagerFull Time
AJPE (Al-Jaber Precision Engineering)
Nov 2007 - Feb 2010 -2 yrs, 3 months
United Arab Emirates , Abu Dhabi
- Job Details:DUTIES AND RESPONSIBILITIES:- Implementation Optimum Yearly, Monthly and day-to-day Master Production Plan for Factory According to Machines Capacities and Manpower Capabilities to Achieving Company Target. Develop a strategy for the Fabrication business unit in line with the business strategy and vision. Implement effective supply chain management practices to optimize inventory levels: raw material, WIP and finished products. Initiative plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials. Translate the businesses strategic plan into an actionable business plan, including expected financial and operational goals and associated timelines. Monitor, Follow - up and Review Reports for Production, Planning, Maintenance, and Quality. Work closely with the other managers of the firm to implement the company’s policies and goals. Achieve the company’s objectives regarding safety, productivity, service rate, quality level... Supervision and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI) and Taking Necessary Action to Improving the Factory Performance. Development and Improving Performance of all Employees.
Education
B.SC of Mechanical Engineering - Industrial Engineering and Production in Industrial Engineering and Production
Zagazig University (ZU)Jan 1991 - Jan 1996 - 5 yr
High School - Thanaweya Amma
military thanaweyaJan 1991
Achievements
Improved Company Loyalty and Generate high performance teams and second staff. Raising service rate for customer up to 98%. 35 % improvement in Productivity. 30 % Reduced manufacturing lead-times/schedules. 20 % Reduction of Material waste. 25 % reduction in Unit Cost. 30 % Reduced overtime. 15 % Reduction in Cost of Non-Conformance.
Skills
- Management, Coordination and leadership skills.
- total quality management
- Projects Technical Feasibility Studies.
- Technical, managerial, commercial and financial background.
- Effectively motivate, lead and support a multi-cultural team
- Well-developed organizational and business management
- Performance Management.
- Operations Management
- Process control and improvement
- Extensive knowledge of sheet metal and steel Products.
Languages
Arabic
FluentEnglish
Fluent
Training & Certifications
Solid Works Program
Cad Cam Cim Company·2005B.SC of Mechanical Engineering - Industrial Engineering and Production Faculty of Engineering- Zagazig University-Egypt.
Faculty of Engineering- Zagazig University-Egypt.·1996