Basic Info

Haytham Afify

14 years

Giza, Egypt

Bachelor's Degree

Manager

Work Experience

H.O Industrial Engineer at Miraco-Carrier

Experience Details

H.O Industrial Engineer

Manufacturing/Production, Project/Program Management, Operations/Management

Manager

I joined to Miraco-Carrier Egypt as H.O production engineer (Feeders workshops which included to sheet metal, electrostatic painting station, copper tube and heat exchanger “coil” shops) and responsible to achieve the company objective by Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient staff and facility utilization. • Plan and establish sequence of operations to fabricate and assemble parts or products and to promote efficient utilization. • Apply statistical methods, perform mathematical calculations and load analysis to determine manufacturing processes, staff requirements(standard workers), production standards and the factory operation mode • Coordinate quality control objectives and activities to resolve production problems, maximize product reliability, and minimize cost. • Review production schedules, engineering specifications, orders, and related information to obtain knowledge of manufacturing methods, procedures, and activities • Confer with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical information. Develop, coordinate, and monitor all aspects of production, including selection of manufacturing methods, fabrication, and operation of product designs. Schedule for production lines. • Preparing daily and weekly production schedule according to sales requisitions. • Preparing daily and weekly production reports • Following up daily troubleshooting during operation and analysis the downtime and non values added by RRCA to reduce the line stoppages • Preparing internal schedule plan for production to Control the production work flow, processes for feeder’s workshops• prepare the next year plan objectives With smart values to achieve the company business metrics objectives and the rood map strategy


Company Details

Miraco-Carrier (multinational)

Abo rwash, Giza, Egypt, Egypt

More then 1000 employees

Engineering Services, Manufacturing

http://www.miraco.com.eg/

Jan 2008 to present (8 years 11 months)
PRODUCTION ENGINEER (body framing & welding dept.) at Manufacturing of Commercial Vehicles co.( MCV)

Experience Details

PRODUCTION ENGINEER (body framing & welding dept.)

Manufacturing/Production

Experienced (Non-Manager)

I joined in welding sector (subassembly jigs and body framing) as production engineer (welding line) and responsible for build the best models tourism buses in Egypt and the Middle East (Mcv 400 & Mcv 600) .All our processes are controlled by a computerized integrated system network (SAP) that ensures global standard in all our products.
1) Receiving the engineering drawing and technical data documents from our technical office. Start to load the row materials to machining sector according to data base in (SAP).According to plane then received it from the row materials stores by handling sectors after checking and inspection from QUALITY CONTROL. Distributed the row materials an (8) stations (CROSS MEMBER ,FLOOR LAND ,TOP ROOFE,FRONT FACE ,BACK REAR FACE , R.H.SIDE ,L.H.SIDE,MERRY UP JIG AND FRAMING STATIONS) . Daily follow up for all production elements (PRODUCTIVTIY, MAINPOWERS, WELDIND MACHINE (MIG WELDING M/CS) AND ITS MAINTANANCE, and JIGS AND ITS IMPROVMENT). Preparing to inter-plan (weekly) for welding sector according to general planning in SAP system. Produce the optimize sequence for production elements (MAINPOWERS, WELDIND M/cs) through the man/hours system. Produce for monthly improvement to reduce the fixed cost (saving cost) /bus in parallel to increasing of production rate /day.


Company Details

Manufacturing of Commercial Vehicles co.( MCV) (multinational)

Ismailia, Egypt

More then 1000 employees

Automotive, Automotive, Manufacturing

www.mcv-eg.com/

Mar 2006 to Jan 2008 (1 year 10 months)

Achievements


Goals Achievements: - Improve the 5S level and the visual management system from silver level (0.56 score to 2.75 score) - Improve the factory layout based on 5 year road map by using the Using the VSM tools to review the current states with the layout proposals. - Create the Efficiency Metrics Measurement System for assembly lines by using the pull line system. - H RDevelopments and workers skills metrics by using the on job training and the external training. - Create the STD headcount/ workplace based on the load analysis/cell VS production planning and line Capacity. - Reduce the setup time and assembly line change over by 15% - Conduct the Machines TPM plan to improve the machines performance and OEE level to reduce the down time machines by 7% - Improve the QC level by conducted the QCPC tools to reduce the defect rate to approach the zero defects. - Improve the COPQ and Material scrap by 1M $/year as a company target. - Conduct the cost savingprojects by 0.5M $/year.

Education

Bachelor's Degree in Mechanical Engineering

Education Details

Bachelor's Degree

Mechanical Engineering, Industrial Engineering

Banha University, Egypt

C / Good / 65 - 75%

N/A

N/A

Banha University
1995 - 2001
BSC in Mechanical

Education Details

BSC

Mechanical, industerial, Lean Manufacturing

Benha faculty Of engineering, Egypt

C / Good / 65 - 75%

N/A

N/A

Benha faculty Of engineering
1995 - 2001
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Al- Orman School

Egypt

1994

A / Excellent / 85 -100%

N/A

Al- Orman School
1994

Certifications

Certificate details

Six Segma Yellow Belt

Mar 2015

N/A

http://www.vmedu.com/online-course/6sigmastudy/show_pdf.asp?name=6sigmaCertificate_65264YBC.pdf

65264YBC

VMEdu Inc.

N/A

Certificate details

Project Management

Mar 2015

N/A

https://www.udemy.com/certificate/UC-I4N5YH4A/

UC-I4N5YH4A

Udemy

N/A

Certificate details

Operations Management

Mar 2015

N/A

https://www.udemy.com/certificate/UC-VUW595BF/

UC-VUW595BF

Udemy

N/A

Training and Courses

Training/Course Details

ACE pilot certification and Lean MFG System (Miraco-Carrier)

Jan 2009

(Miraco-Carrier)

N/A

This profile is not updated!
Last update more than 3 months ago.

Jobseeker photo

Profile Skills and Keywords

ACE Pilot Certification And Lean MFG System (Miraco-Carrier)AnalyticalAutoCADAutomotiveEngineering ServicesEnglishFootballH.O Industrial EngineerHome Appliance,Automative,sheet Metal And Painting WorkIndusterialIndustrial EngineeringLeaderLean ManufacturingManagementManufacturingManufacturing Of Commercial Vehicles Co.( MCV)MechanicalMechanical EngineeringMiraco-CarrierMusicOffice 2013OperationsOperations ManagementOrganizerPRODUCTION ENGINEER (body Framing & Welding Dept.)Problem SolverProductionProgram ManagementProjectProject ManagementReadingSix Segma Yellow BeltTeam PlayerWindows 2010

Self-assesed Skills

Languages

English

English

: Advanced

: Advanced

: Advanced

: Advanced

Tools and Technologies

Windows 2010

Windows 2010

: Expert

: Extreme - I love it!

:

More than 7 years

AutoCAD

AutoCAD

: Expert

: Extreme - I love it!

:

More than 7 years

Office 2013

Office 2013

: Expert

: Extreme - I love it!

:

More than 7 years

Fields of Expertise

home Appliance,Automative,sheet metal and Painting work

home Appliance,Automative,sheet metal and Painting work

: Expert

: Extreme - I love it!

:

More than 7 years

Key Skills

Analytical, Leader, Organizer, Problem Solver, Team Player

Online Presence

//eg.linkedin.com/in/haiss99

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