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George Rizkalla

Maintenance Manager at Thermotech for Heaters - Atlantic Group

Heliopolis, Cairo, Egypt

Work Experience

  • Maintenance ManagerFull Time

    Thermotech for Heaters - Atlantic Group

    Sep 2010 - Present -14 yrs, 10 months

    Egypt , Cairo

    • Job Details:Working as a Maintenance Manager for the production lines equipment/infrastructure with the following tasks: ➢ Leading the maintenance team in troubleshooting, maintaining and making corrective actions to the production line equipment, infrastructure and facilities. ➢ Preparing the preventive maintenance schedules for all equipment. ➢ Issue a monthly report including analysis for stoppage time per machine- maintenance cost per product –breakdown analysis- breakdown diagnoses - corrective action taken. ➢ Preparing risk assessment reports. ➢ Do safety audit to all production lines, and make corrective actions if needed. ➢ Making MTTR and MTBF analysis for production line equipment and machines. ➢ Join a team in purchasing the new machinery, putting specifications, making machine reception in Egypt and overseas. ➢ Installing new machines and new production lines. ➢ Responsible for identifying and purchasing the required spare parts. ➢ Contact spare parts suppliers in Egypt and overseas. ➢ Managed successfully establishing new warehouse for the spare parts. ➢ Setting the annual maintenance budget with the plant manager. ➢ Organize with the plant manager annual training schedules for maintenance stuff. ➢ Distributing workload over the maintenance staff. ➢ Instructing, and evaluating the maintenance staff.
  • Service EngineerFull Time

    KHS AG Filling and Packaging –worldwide

    Jul 2007 - Sep 2010 -3 yrs, 2 months

    Germany , Dortmund

    • Job Details:Working at the representative office in Egypt with the following tasks:  Customers Sales and after sales service Engineer.  Joining the KHS Experts in technical assessment, maintaining, overhauling / troubleshooting of filling and packaging equipments (fillers, crowners, stretch rapper, shrink rapper, palletizer, Depalletizer, crater and decrater) in Egypt. – Beverage Equipment.  Joining the KHS Experts for spare parts selection, and recommended corrective actions plans.  Joining a team in offers preparations / debates.  Joining the KHS Experts in installation and commissioning of bottles lines in Africa / ME  Complete Filler overhauling at various clients locations within the ME / NA zone  Successfully managed a market survey study “research” for KHS machinery via competitors.
  • Education

    • College Diploma in executive management

      American University in Cairo (AUC)

      Jan 2007 

    • Engineering in Power Mechanical Engineering

      Helwan University

      Jan 2000 - Jan 2004 - 4 yr

    • High School - Thanaweya Amma

      English school

      Jan 1999 

    Achievements

    •Constructing The preventive maintenance schedules/programs for all equipment. • Installing new machines and new production lines. • Modifying production line layout. • Managed successfully establishing new warehouse for the spare parts. • Decreasing machine down time from 1 sec per product to be 0.25 sec per product. • Modifying machines to comply with safety standards. • Joining the KHS Experts in installation and commissioning of bottles lines in Africa / ME • Complete Filler overhauling at various clients locations within the ME / NA zone • Successfully managed a market survey study “research” for KHS machinery via competitors

    Skills

    • AutoCAD
    • pro-engineer
    • Hydraulic Systems
    • Maintenance data base
    • Maintenance
    • Production Line
    • PLC level 1

    Languages

    • Arabic

      Fluent
    • English

      Fluent

    Training & Certifications

    •  Innopack / Innopal Training , Fundamentals of packaging technology-Fundamentals of Palletizing

      KHS Trainings centre Worms , Germany·2009
    •  Innofill training, Filling Technology

      KHS training centre Bad Kreuznach Germany·2008
    • Diploma in Executive Management

      American University in Cairo.·2007
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