
George Rizkalla
Maintenance Manager at Thermotech for Heaters - Atlantic Group
Heliopolis, Cairo, EgyptWork Experience
Maintenance ManagerFull Time
Thermotech for Heaters - Atlantic Group
Sep 2010 - Present -14 yrs, 10 months
Egypt , Cairo
- Job Details:Working as a Maintenance Manager for the production lines equipment/infrastructure with the following tasks: ➢ Leading the maintenance team in troubleshooting, maintaining and making corrective actions to the production line equipment, infrastructure and facilities. ➢ Preparing the preventive maintenance schedules for all equipment. ➢ Issue a monthly report including analysis for stoppage time per machine- maintenance cost per product –breakdown analysis- breakdown diagnoses - corrective action taken. ➢ Preparing risk assessment reports. ➢ Do safety audit to all production lines, and make corrective actions if needed. ➢ Making MTTR and MTBF analysis for production line equipment and machines. ➢ Join a team in purchasing the new machinery, putting specifications, making machine reception in Egypt and overseas. ➢ Installing new machines and new production lines. ➢ Responsible for identifying and purchasing the required spare parts. ➢ Contact spare parts suppliers in Egypt and overseas. ➢ Managed successfully establishing new warehouse for the spare parts. ➢ Setting the annual maintenance budget with the plant manager. ➢ Organize with the plant manager annual training schedules for maintenance stuff. ➢ Distributing workload over the maintenance staff. ➢ Instructing, and evaluating the maintenance staff.
Service EngineerFull Time
KHS AG Filling and Packaging –worldwide
Jul 2007 - Sep 2010 -3 yrs, 2 months
Germany , Dortmund
- Job Details:Working at the representative office in Egypt with the following tasks: Customers Sales and after sales service Engineer. Joining the KHS Experts in technical assessment, maintaining, overhauling / troubleshooting of filling and packaging equipments (fillers, crowners, stretch rapper, shrink rapper, palletizer, Depalletizer, crater and decrater) in Egypt. – Beverage Equipment. Joining the KHS Experts for spare parts selection, and recommended corrective actions plans. Joining a team in offers preparations / debates. Joining the KHS Experts in installation and commissioning of bottles lines in Africa / ME Complete Filler overhauling at various clients locations within the ME / NA zone Successfully managed a market survey study “research” for KHS machinery via competitors.
Education
College Diploma in executive management
American University in Cairo (AUC)Jan 2007
Engineering in Power Mechanical Engineering
Helwan UniversityJan 2000 - Jan 2004 - 4 yr
High School - Thanaweya Amma
English schoolJan 1999
Achievements
•Constructing The preventive maintenance schedules/programs for all equipment. • Installing new machines and new production lines. • Modifying production line layout. • Managed successfully establishing new warehouse for the spare parts. • Decreasing machine down time from 1 sec per product to be 0.25 sec per product. • Modifying machines to comply with safety standards. • Joining the KHS Experts in installation and commissioning of bottles lines in Africa / ME • Complete Filler overhauling at various clients locations within the ME / NA zone • Successfully managed a market survey study “research” for KHS machinery via competitors
Skills
Languages
Arabic
FluentEnglish
Fluent
Training & Certifications
Innopack / Innopal Training , Fundamentals of packaging technology-Fundamentals of Palletizing
KHS Trainings centre Worms , Germany·2009 Innofill training, Filling Technology
KHS training centre Bad Kreuznach Germany·2008Diploma in Executive Management
American University in Cairo.·2007