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Fernando Antonio Saa

manufacturing/maintenance/plant engineer

Caracas, Venezuela

Work Experience

  • Maintenance ManagerFull Time

    Aliva Stump C.A.

    Feb 2016 - Feb 2017 -1 yr

    Venezuela , Caracas

    • Job Details:• Preparation and reviewing of all maintenance programs • Procurement of all spare parts and new equipment • Supervision of field services mechanics. • Weekly meetings with project managers to ensure productivity and goal achievements.
  • technical sub-managerFull Time

    Representaciones Barcan C.A.

    Jun 2012 - Jan 2016 -3 yrs, 7 months

    Venezuela , Anaco

    • Job Details:• Support the sales teams with technical background regarding the different products offered. Review of sales and marketing product presentations. • Preparation of tender processes • Project leader to the acquisition, manufacturing and installation of a pipe coating plant for application of the products exclusively distributed by Barcan. • Technical and service support for field application of pipe coatings • Supervision and training of field services technicians
  • Coatings SuperintendentFull Time

    PDVSA INDUSTRIAL

    May 2005 - May 2012 -7 yrs

    Venezuela

    • Job Details:• In charge of all production and maintenance activities for the two pipe coating lines in Soltuca. One coating line dedicated to internal and external pipe coating from 16” to 68” using liquid epoxies according to AWWA standards. The second pipe coating line is used to externally coat pipe from 2” to 42” for the petroleum and gas industries, according to NACE, API, CAN Z245.21, PDVSA and DIN30670 • Installation and commissioning of all the equipment and machinery: the plant was half built and installed, so I had to design and manufacture the missing equipment, install and operate them. • Training of new workers. • Maintenance of equipment: directly in charge of all maintenance activities, preventive maintenance (oil and filter changes, wear part replacement) and corrective maintenance (failure diagnosis, replacement of bad or broken parts, mayor overhauls) • Establish programs and procedures for preventive and correct maintenance. • Budget planning and cost estimates: Soltuca's sales and marketing department relied on my cost estimates for tender processes. • Review of weekly and monthly production and planning meetings. Production meetings where held with all supervisory staff for production and maintenance where all performance data was reviewed and compared with past data. Achievements: • Designed and manufactured a pipe handling add-on device to a Hyster 330 forklift to improve productivity in coated pipe handling, minimizing coating damage by 70% while making pipe handling 50% quicker • Upgraded old FBE pipe coating equipment bringing them up to modern standards reducing waste by 40% • Designed and Manufactured a new coating conveyor, reducing equipment malfunctioning and failures cutting plant downtime to less than 5% and incrementing coating line speed by more than 50% • Refurbished and upgraded one 800 Kg/hr and a 200 Kg/hr plastic extruders for pipe coating
  • Plant ManagerFull Time

    Anaco Industrial Coatings S.A.

    Feb 1998 - May 2005 -7 yrs, 3 months

    Venezuela , Anaco

    • Job Details:• Reviewing of weekly and monthly production and planning meetings. • All production and operations activities • Logistics and accommodations for visiting business associates from abroad • All contact and correspondences from international suppliers and business partner • Tender process proposals and Unit Price Analysis • Reviewing of all technical meetings, tests, data, projects, drawings, new processes Achievements: • Manufacturing of wear plates for the shot blaster, to replace imported parts • Plant certification by PDVSA, 3M, DuPont and for application of liquid coatings from Specialty Products • ISO-9002 plant certification • Modification of two 980C caterpillar Pay loaders to handle coated pipe, including installation of auxiliary pump, hydraulic controls, forks frame, mechanical 3rd arm to lock down pipes • Start-up of FBE pipe coating equipment from Selmers B.V. • Installation and commissioning of a Quality Control Lab.
  • Education

    • engineer in Materials engineering

      Universidad Simon Bolivar

      Jan 1988 - Jan 1997 - 9 yr

    Skills

    • Microsoft Excel
    • diesel and gasoline engines
    • AutoCAD 2D
    • Plumbing
    • Technical Analysis
    • Welding
    • problems solving
    • Microsoft Office
    • SolidWorks
    • Microsoft Project
    View More

    Languages

    • Spanish

      Fluent
    • English

      Fluent
    • French

      Intermediate
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