Basic Info

Mostafa Hamdy

8 years

Cairo, Egypt

Bachelor's Degree

Experienced

Work Experience

Production Shift Leader at Americana Egypt

Experience Details

Production Shift Leader

Manufacturing/Production

Experienced (Non-Manager)

Works as a Shift leader in the Glucose Manufacturing Factory
Objective:
-Taking the total responsibilities of the Plant manager at the shift; managing Production, Maintenance, Quality control, warehouse and Packing Area
- Responsible for the production at the mentioned divisions with full planned capacity
Working on Production department KPIs to ensure maximum utilization of the facility: Productivity. Man/hr , QDI (Quality Demerit Index) , OEE (Overall Equipment Efficiency), waste percentage
-Coordinates, and directs quality control program at the Production processes, designed to ensure continuous production of products consistent with established standards.
-Preparing the raw material consumption report , comparing to the production schedule and handling shift issue with the Planning dept. for any change over processes
-Following up the preventive and corrective maintenance on production lines , working on action plans needed to maximize the lines efficiency
-Following up divisions progress in GMP audits score and utilizing divisions to sustain stability with target 90%
-Gathering number OPLs per month at each division for continuous improvement
-Responsible for utilizing the direct and indirect raw material and material in process consumption needed for the production processes
- Schedule daily, weekly, monthly production activities based on orders and stock provision to ensure availability of minimal stocks.
- Coordinating with the plant manager in setting the plant’s objectives and KPIs.
-Responsible for the supervision of DCS operating system insuring proper processing of the factory and reducing downtime for the Production units to the minimum level
-Setting up strategies for continuous improvement for the manufacturing processes
-Following up all the Factory Mechanical components including: Centrifugal pumps, Vacuum pumps, Gear pumps control valves, insuring that they're working with the optimum conditions
-Responsible for Planning and achieving the daily production and packing plan, solving unexpected deviation from the target
-Implementing the HACCP strategy and GMP according to ISO 22000 strategy
-Making daily, weekly and monthly reports to the Plant manager and Operations manager


Company Details

Americana Egypt (multinational)

Cairo, Egypt

501-1000 employees

Food and Beverage Production

N/A

Mar 2014 to present (3 years 5 months)
Senior Production engineer at Misr Foods

Experience Details

Senior Production engineer

Manufacturing/Production

Experienced (Non-Manager)

- Responsible for the production at the mentioned divisions with full planned capacity
- Working on Production department KPIs to ensure maximum utilization of the facility : Productivity. Man/hr , QDI (Quality Demerit Index) , OEE (Overall Equipment Efficiency), waste percentage
- Coordinates, and directs quality control program at the Production processes , designed to ensure continuous production of products consistent with established standards.
- Following up the preventive and corrective maintenance on production lines , working on action plans needed to maximize the lines efficiency
- Following up divisions progress in GMP audits score and utilizing divisions to sustain stability with target 90%
- Gathering number OPLs per month at each division for continuous improvement of machines and halls
- Ensuring Implementing of 5S+1 at each division ,following up weekly progress by 5S Internal audits by Production supervisors
- Implementing the HACCP strategy to ensure the optimum and food safety policy required
- Training Engineers , supervisors , technicians and labors on Lean manufacturing concepts and helping them implementing it on their working area ( takt time, Autonomous Maintenance , 7 waste ,Kanban system)
- Reporting daily ,weekly and monthly reports to the Production manager and Plant manager
- Presenting weekly Production schedule in weekly committees and monthly committees
- Arranging weekly production schedule with planning and supply chain departments


Company Details

Misr Foods

Cairo, Egypt

501-1000 employees

Food and Beverage Production

www.misrfoods.com

Jan 2013 to Feb 2014 (1 year 1 month)
Senior Production engineer at Baddar for packages

Experience Details

Senior Production engineer

Engineering - Mechanical/Electrical

Experienced (Non-Manager)

Works as “Shift Production engineer” for two divisions at the factory
a-The corrugator lines : Hesih hsu and Fosber
b- Printing division : TCY , Ward , Flat Die Cutter m/c & Lian Tee
-Managing the daily production schedule with the planning division
-Working out on the KPIs for the manufacturing processes to obtain the ideal performance for the lines and the printers
-maximizing the production capacity of the factory from 1500 tons to 2500 tons
-Ensuring the quality of the corrugated boards and the final products till it reaches the final product stock
-Managing the two divisions including the machinery , the labors and the technicians
- Evaluates process and materials feasibility studies, writes periodic reports on the condition of equipments and machines, Follow up with maintenance team for periodic plans to rise up total efficiency of utilities.
-Following up the production rate for the shift and making alternative solutions for any machinery or products troubleshoots


Company Details

Baddar for packages

Cairo, Egypt

501-1000 employees

Paper and Forest Products , Manufacturing

N/A

Nov 2011 to Dec 2012 (1 year 1 month)
Production and maintenance engineer at Flora - Pyramids paper mills

Experience Details

Production and maintenance engineer

Engineering - Mechanical/Electrical

Entry Level

Responsible for managing 12 production lines (120 labors and technicians , insuring ideal performance for these lines
- insuring the production rate per shift and the quality of the products according the company’s specifications
- following up machinery maintenance during operation (mechanical, electrical)and minimizing the down time
- Responsible for all preventive maintenance to all machinery
- Responsible for labors’ performance ,organizing tasks on the production lines
- preparing shift reports for machinery performance and production capacity


Company Details

Flora - Pyramids paper mills

Cairo, Egypt

More then 1000 employees

Paper and Forest Products , Manufacturing

N/A

Oct 2009 to Oct 2011 (2 years)
Mechanical Engineer at Prodit engineering

Experience Details

Mechanical Engineer

Engineering - Mechanical/Electrical

Entry Level

Work as Product engineer for the following equipments with training kits and part sections :
1- HVAC and refrigeration equipments
2- Automotive equipments
3- Science and labs equipments
4- Manufacturing workshops equipments : lathes , milling m/cs , drilling m/cs , welding m/cs
5- Fluid and thermodynamics equipments
Objective:
- Promote products through company visits, sales presentations
- Design of turn-key projects of engineering training equipments
- following up tenders and making preparations of quotations ensuring tight specification and technical requirements met with the client demands
- Installing equipments and making settlement preparations at fields
- work as a maintenance engineer in the technical support dept. making solutions for any technical troubleshoots
-making marketing plans and scheduling task
-Inspects site for mechanical work/installations and ensures that the carried out works are in compliance with contract drawings and documents


Company Details

Prodit engineering

Cairo, Egypt

11-50 employees

Engineering Services

http://www.prodit.com/

Oct 2008 to Sep 2009 (11 months)

Education

BSc in Design and Production engineering

Education Details

BSc

Design and Production engineering

Faculty of engineering, Ain Shams University, Egypt

C / Good / 65 - 75%

N/A

N/A

Faculty of engineering, Ain Shams University
2002 - 2008
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Advanced secondary school

Egypt

2002

A / Excellent / 85 -100%

N/A

Advanced secondary school
2002

Training and Courses

Training/Course Details

Certified Manager for Production and Operation (CMPO)

Jun 2016

TASK

N/A

Training/Course Details

Professional Development skills

May 2016

Prime Ministers Council

N/A

Training/Course Details

Preventive Predictive Maintenance

Apr 2015

Americana

N/A

Training/Course Details

Project Management

Feb 2013

Brooklyn Academy

N/A

Training/Course Details

Supply chain management

Jun 2013

Brooklyn Academy

N/A

Training/Course Details

Operations Management

Apr 2015

Americana

N/A

Training/Course Details

Risk Management

May 2015

Brooklyn Academy

N/A

This profile is fresh!
Last update 6 days ago.

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Profile Skills and Keywords

AdaptiveAmericana EgyptArabicAutoCAD 2DCertified Manager For Production And Operation (CMPO)Design And Production EngineeringEngineering ServicesEnglishFlexibleFood And Beverage ProductionGMP (Good Manufacturing Practices )GermanHard WorkerLeaderLean ManufacturingMaintenance And RepairManufacturingMechanical EngineerMicrosoft AccessMicrosoft ExcelMicrosoft OutlookMicrosoft PowerPointMicrosoft ProjectMicrosoft WordOperationsOperations ManagementPaper And Forest ProductsPlannerPreventive Predictive MaintenancePrimaveraProblem SolverProcess EngineeringProductionProduction And Maintenance EngineerProduction EngineeringProduction Shift LeaderProfessional Development SkillsProject ManagementQuality ControlRisk ManagementSenior Production EngineerSolidworkdsSupply Chain ManagementTime ManagementVisual Basic

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

German

German

: Advanced

: Advanced

: Intermediate

: Intermediate

Tools and Technologies

Microsoft Word

Microsoft Word

: Expert

: Extreme - I love it!

:

More than 7 years

Microsoft PowerPoint

Microsoft PowerPoint

: Expert

: Extreme - I love it!

:

More than 7 years

Production

Production

: Expert

: Extreme - I love it!

:

3-5 years

AutoCAD 2D

AutoCAD 2D

: Advanced

: Extreme - I love it!

:

Less than 1 year

Microsoft Excel

Microsoft Excel

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Project

Microsoft Project

: Advanced

: Extreme - I love it!

:

1-3 years

Microsoft Access

Microsoft Access

: Advanced

: Extreme - I love it!

:

Less than 1 year

Microsoft Outlook

Microsoft Outlook

: Advanced

: Extreme - I love it!

:

1-3 years

Solidworkds

Solidworkds

: Intermediate

: Extreme - I love it!

:

Less than 1 year

Primavera

Primavera

: Intermediate

: High

:

Less than 1 year

Visual Basic

Visual Basic

: Beginner

: High

:

Less than 1 year

Fields of Expertise

Production engineering

Production engineering

: Expert

: Extreme - I love it!

:

3-5 years

process engineering

process engineering

: Advanced

: Extreme - I love it!

:

3-5 years

time management

time management

: Advanced

: Extreme - I love it!

:

3-5 years

Lean Manufacturing

Lean Manufacturing

: Advanced

: Extreme - I love it!

:

1-3 years

GMP (Good Manufacturing Practices )

GMP (Good Manufacturing Practices )

: Advanced

: Extreme - I love it!

:

Less than 1 year

quality control

quality control

: Intermediate

: Extreme - I love it!

:

1-3 years

maintenance and repair

maintenance and repair

: Intermediate

: Extreme - I love it!

:

1-3 years

Key Skills

Leader, Planner, Hard worker, Problem Solver, Flexible / Adaptive

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