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Islam Ibrahim

Senior Mechanical Engineer

Haram, Giza, Egypt

Work Experience

  • Senior Quality EngineerFull Time

    Saipem for Petroleum Services

    Jun 2011 - Present -14 yrs, 1 month

    Egypt

    • Job Details:Collaborate on the development and improvement of the company’s quality management system in compliance with standards and procedures. ❱ Plan and execute internal Quality Audits and monitoring processes’ objectives, ❱ Train Company functions and new resources on quality management system, ❱ Analyze projects and processes annual performance records and activities, ❱ Assisting the quality manager and coordinating with projects’ quality functions. Accomplishment: Established and implemented a quality system database on an assigned project for standardizing and managing quality activities such as inspections, document control, processes key performance indicators analysis and nonconformity management. Tools storage area were reorganized implementing the 5S as well as establishing a process map and tagging system for records control.
  • Lean Manufacturing ConsultantFull Time

    Wexi Consultation

    Jan 2010 - Apr 2011 -1 yr, 3 months

    Egypt , Cairo

    • Job Details:Implemented lean manufacturing approach on customer’s operation processes to identify and eliminate all forms of waste. Accomplished project: Reduced the rework percentage from 28% to 4 % on the internal tank welding process of an electric water heater product in 3 months.
  • Mechanical Installations EngineerFull Time

    Cotonificio Albini

    Aug 2007 - Dec 2009 -2 yrs, 4 months

    Italy , Bergamo

    • Job Details:As a mechanical installations engineer, was assigned for all the machines breakdown, installations and startup activities, as well as technology transfer from Italy to Egypt for technicians’ training on both operations and maintenance activities. Accomplishment: As a team leader, installed and started-up 6 machines within a period of two months, completing the task one month earlier than the scheduled production start date, exceeding all management expectations.
  • Product Design EngineerFull Time

    Flakt Woods

    Aug 2006 - Jul 2007 -11 months

    Egypt , Cairo

    • Job Details:Researched and outlined new product design specifications, created workshop drawings and production processes’ in accordance to the standards requirements and recommendations. Accomplishment: Designed an evaporative cooling unit as a kick off for a new product-line to the business’s scope.
  • Education

    • College Diploma in Total Quality Management

      American University in Cairo (AUC)

      Jan 2017 - Jan 2018 - 1 Year

    • BSc. in Mechanical Engineering

      Cairo University (CU)

      Jan 2001 - Jan 2006 - 5 yr

    • High School - Thanaweya Amma

      National

      Jan 2001 

    Achievements

    Established and implemented a quality system database on an assigned project for standardizing and managing quality activities such as inspections, document control, processes key performance indicators analysis and nonconformities management. Tools storage area were reorganized implementing the 5S as well as establishing a process map and tagging system for records control. (2012-2013) Reduced the rework percentage from 28% to 4 % on the internal tank welding process of an electric water heater product in 3 months. (2010) As a team leader, installed and started-up 6 machines within a period of two months, completing the task one month earlier than the scheduled production start date, exceeding all management expectations. (2008-2009) Designed an evaporative cooling unit as a kick off for a new product-line to the business’s scope. (2007)

    Skills

    • R&D
    • Microsoft Office
    • QMS
    • 5S Methodology
    • SAP
    • Auditing
    • AutoCAD
    • Design
    • ISO 9001
    • MS Office
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    Languages

    • Arabic

      Fluent
    • Italian

      Fluent
    • English

      Fluent
    • German

      Intermediate
    • Spanish

      Beginner

    Training & Certifications

    • LSSGB

      AUC·2018
    • TQM - Post Graduate Diploma.

      School of Business, AUC·2018
    • Lifting Gears Inspection

      Lloyd's British Egypt·2014
    • ASNT Level II Visual Inspection

      Quality Control·2014
    • Wind, Waves and Tides Alternative Energy Systems

      University of Toronto·2014
    • Vehicle Dynamics

      Helmut-Schmidt-University (Institute of Automotive and Power-train Engineering)·2014
    • ISO 9001 Quality Management System Internal Audit

      SGS·2014
    • Quality Management System Lead Auditor

      SGS·2012
    • Quality Management System Lead Auditor

      SGS·2012
    • Rig Inspection Workshop

      Lloyd's Register ·2012
    • Advanced Automotive Technologies

      BMW Regional Training Academy, Egypt·2007
    • Bachelor Degree in Mechanical Engineering

      Cairo Universitty·2006
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