Basic Info

Aser Ibrahim

14 years

Alexandria Governorate, Egypt

Master's Degree

Experienced

Work Experience

Lead Planning and Procurement Engineer at Sarrdesign

Experience Details

Lead Planning and Procurement Engineer

Manufacturing/Production

Experienced (Non-Manager)

1. Material Requirements Planning (MRP):
- Maintaining and updating Bills of Materials (BOMs) of the Finished Good items.
- Performing monthly demand forecast, and determining the availability of the associated components and packaging materials accordingly.
- Performing Material Planning upon request when the company is about to bid for a new project, in order to check the possibility and time frame for covering the project without disrupting the normally expected demand.
- Maintaining service levels and inventory turns for the production consumables and FG items.
2. Production planning:
- Preparing the monthly production plan based on open orders, demand forecast (taking into account seasonality), and the availability of components.
- Follow-up with the production departments to ensure adherence to the production plan, and issuing plan updates when necessary.
- Issuing detailed daily and monthly reports plan adherence reports.
- Developing the annual aggregate plan for the factory, reporting and discussing possible expansion plans to determine machines and staffing needs with the production department, the engineering department, and the top management.
3. Procurement (local and foreign):
- Maintaining and updating all supply data for all purchased materials.
- Maintaining and updating suppliers' data, e.g. contact data, incoterms, payment terms, bank data.
- Issuing purchase orders to replenish stocks of FG components, based on the monthly and quarterly demand forecast.
- Issuing POs to replenish consumables of the production department.
- Follow-up of issued POs status with import department until the purchased items are in-plant.
- Evaluating supplier performance to classify suppliers according to commitment to the promised delivery time, quality, and delivered quantities. Proper action is taken with the supplier according to the performed evaluation (complement, warning, or suspension).
- Communicating with the supplier in case of a Corrective Action Request (CAR), Non Conformity Report (NCR), or Material Inspection Report (MRI). Root causes are communicated; results are reported to the QC department and to the top management.
4. Logistics (distribution of FG to agents):
- Coordination of FG delivery to the local clients according to their destinations, order urgency, current and expected availability of FG items.
- Setting up, execution, and follow up of delivery schedules for projects in cooperation with the projects sales section, and according to the availability of FG items and their components, and the expected production lead-time. Follow-up is done with client.
- Updating the FG backlog for the commercial department, and discussing delays in delivery, if any.
- Updating the showroom samples backlog for the product manager and the showroom specialist, and synchronizing delivery of samples with the showroom stands installation.


Company Details

Sarrdesign

Alexandria, Egypt, Egypt

101-500 employees

FMCG, Construction - Industrial Facilities and Infrastructure

www.sarrdesign.com

Dec 2013 to present (3 years)
Production Planning Engineer/Section head at LORD International

Experience Details

Production Planning Engineer/Section head

Manufacturing/Production

Experienced (Non-Manager)

1. Developing the annual aggregate plan for the blade factory, running scenarios for different possible expansion plans to determine needed machines and labor, reporting and discussing output with the Operations Manger.
2. Developing the monthly production plan according to customer POs, aggregate plan, raw materials availability, and production departments' capacities.
3. Daily follow-up of the adherence of production departments to the plan.
4. Recording, reporting, and proactively reacting to prevent downtime, deviations from the plan, and increased levels of WIP.
5. Receiving client PO updates, and taking proper actions accordingly.
6. Monitoring production capacity changes and issues (e.g., machine break-downs, plant shut-downs, etc.), and taking proper actions accordingly.
7. Preparing the weekly statement of finished orders.
-- Major achievements:
* Participated in formalizing and documenting the department’s operating procedures.
* Participated in improving the data collection system for daily monitoring and follow-up of production plan execution.
* Completed data collection, analysis, design, and implementation of a custom-made MRPII (Manufacturing Resources Planning) system for the planning department.


Company Details

LORD International

Alexandria, Egypt, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Jan 2008 to Nov 2013 (5 years 10 months)
Workshop Planning Section head at LORD International

Experience Details

Workshop Planning Section head

Manufacturing/Production

Experienced (Non-Manager)

1. Developing the monthly workshop plan according to the available man-hours for every machine, the priorities of work orders, and the availability of tools and raw materials.
2. Follow-up of the execution of the monthly plan, recording and reporting variations, and providing recommendations for improvements.
3. Following up with MRP section to refill stocks of spare parts that are made in the workshop.


Company Details

LORD International

Alexandria, Egypt, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Apr 2013 to Nov 2013 (7 months)
Shift leader at LORD International

Experience Details

Shift leader

Manufacturing/Production

Entry Level

1. Daily performance monitoring, including: loading machines according to daily production plan, providing technical support to shift supervisors in troubleshooting activities, and taking proper preventive and corrective actions to avoid non-conformities and reduce scrap.
2. Contributing in cost-cutting activities, support improvement or expansion programs in all operational aspects.
3. Ensuring that all activities comply with ISO 9001 and ISO 14001 requirements, and coordinating with QA department to maintain, and develop work instructions.
-- Major achievements:
• Developed, formalized, supervised the implementation of a Productive Maintenance Plan for the heat-treatment furnaces, and supervised the training of the technicians responsible for its execution.
• Helped improving and modifying the incentives grading system.
• Developed a seam-welding setup that increased productivity and reduced operation cost by 30%.


Company Details

LORD International

Alexandria, Egypt, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Dec 2004 to Dec 2007 (3 years)
Planning engineer in the main machining workshop at Alexandria Shipyard

Experience Details

Planning engineer in the main machining workshop

Manufacturing/Production

Entry Level

1. Receiving and scheduling job orders.
2. Estimating material requirements, manufacturing sequence, and man-hours needed to execute each job order.
3. Estimating and planning workshop monthly working capacity.


Company Details

Alexandria Shipyard

Alexandria, Egypt, Egypt

More than 1000 employees

Marine Manufacturing & Services

http://www.alexyard.com.eg/

May 2004 to Nov 2004 (6 months)

Education

MBA in Supply Chain Management

Education Details

MBA

Supply Chain Management

Faculty of Commerce, Alexandria University & J Mack College of Business, Georgia State University, Egypt

A / Excellent / 85 -100%

N/A

N/A

Faculty of Commerce, Alexandria University & J Mack College of Business, Georgia State University
2013 - 2015
M. E. Industrial Engineering in Industrial Engineering

Education Details

M. E. Industrial Engineering

Industrial Engineering

Faculty of Engineering, Alexandria University, Egypt

B / Very Good / 75 - 85%

Logistics & Supply Chain Management Inventory Management Production Planning & Control Modern Manufacturing Systems O.R Cost Analysis & Engineering Economy Probabilities & Statistics

N/A

Faculty of Engineering, Alexandria University
2007 - 2011
BSc Production Engineering in Industrial Engineering

Education Details

BSc Production Engineering

Industrial Engineering

Faculty of Engineering, Alexandria University, Egypt

C / Good / 65 - 75%

N/A

N/A

Faculty of Engineering, Alexandria University
1996 - 2000
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Najd Secondary School

Saudi Arabia

1995

A / Excellent / 85 -100%

N/A

Najd Secondary School
1995

Certifications

EMBA
Dec 2015

Certificate details

EMBA

Dec 2015

3.809 out of 4

N/A

N/A

J Mack Robinson College of Business, Georgia State University

Executive Master of Business Administration

Training and Courses

Training/Course Details

Database analysis & development

Nov 2002

MCIT

- Concepts of Database. - Database development using ORACLE.

Training/Course Details

Maintenance planning

Jan 2007

EAAC

Concepts of Effective Maintenance Planning

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Last update more than 4 months ago.

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AdaptiveAdobe PhotoshopArabicAutodesk InventorCarsCommunicatorConstruction - Industrial Facilities And InfrastructureDatabase Analysis & DevelopmentEMBAEnglishEnjoying Vacations With May FamilyFMCGFacebookFlexibleGoing Out With FriendsHistory BooksICDLIndustrial EngineeringLead Planning And Procurement EngineerMBAMaintenance PlanningManufacturingMarine Manufacturing & ServicesMicrosoft AccessMicrosoft ExcelMicrosoft OutlookMicrosoft PowerPointMicrosoft WordNovelsOperationsPersistentPlannerPlanning Engineer In The Main Machining WorkshopProductionProduction Planning Engineer/Section HeadProgrammingShift LeaderSupply Chain ManagementSupportiveWatching National GeographicWorkshop Planning Section Head

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

Tools and Technologies

Microsoft Word

Microsoft Word

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Excel

Microsoft Excel

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft PowerPoint

Microsoft PowerPoint

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Access

Microsoft Access

: Advanced

: Extreme - I love it!

:

More than 7 years

ICDL

ICDL

: Advanced

: High

:

More than 7 years

Programming

Programming

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Outlook

Microsoft Outlook

: Advanced

: High

:

More than 7 years

Autodesk Inventor

Autodesk Inventor

: Intermediate

: Medium

:

1-3 years

Adobe Photoshop

Adobe Photoshop

: Beginner

: Little

:

Less than 1 year

Fields of Expertise

Database analysis & development

Database analysis & development

: Advanced

: Extreme - I love it!

:

More than 7 years

Key Skills

Planner, Communicator, Flexible / Adaptive, Persistent, Supportive

Online Presence

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