Basic Info

Aser Ibrahim

14 years

Alexandria, Egypt

Master's Degree

Experienced

Work Experience

Lead Planning and Procurement Engineer at Sarrdesign

Experience Details

Lead Planning and Procurement Engineer

Manufacturing/Production, Purchasing/Procurement

Experienced (Non-Manager)

* Production planning:
- Participation in developing the annual aggregate plan.
- Supervision and discussion of the plant's monthly production plan.
- Ensuring optimization of production activities to achieve targeted customer satisfaction level.
* Material Planning:
- Optimization of inventory levels.
* Procurement (local and foreign):
- Estimation of the purchases budget.
- Evaluation and handling of suppliers according to their performance.
- Supplier diversification.
* Fleet management:
- Supervision and follow up of customer delivery schedules.
- Discussion of FG backlog with the sales team.
* Achievements:
- Introduced a custom-designed ERP system with modules for order management, demand forecast, material planning, and procurement.
- Introduced a numerical system for performance assessment of the production department, which increased capacity utilization by 10%.
- Generated full documentation for SOPs of planning and procurement.
- Increased the factory's service level by 30%.
- Reduced trucking cost by 8% through the optimization of customer delivery schedules.
- Optimized inventory levels in coordination with the marketing, sales, operations and finance teams, which led to a 5% reduction in annual inventory value.
- Achieved 10% saving in purchases cost by utilizing quantity discounts and handling supplier compensations for defective items.
- Introduced numerical method and criteria for supplier evaluation, which improved performance of lower-rank suppliers by 25% - 35%.


Company Details

Sarrdesign

Alexandria, Egypt

101-500 employees

Construction - Industrial Facilities and Infrastructure

www.sarrdesign.com

Dec 2013 to present (4 years 1 month)
Production Planning Engineer/Section head at LORD International

Experience Details

Production Planning Engineer/Section head

Manufacturing/Production

Experienced (Non-Manager)

* Participation in developing the annual aggregate plan for the blade factory.
* Supervision and discussion of the blade factory's monthly production plan.
* Daily follow-up of production plan adherence.
* Proactively reacting to production plan deviations, and surges in WIP levels.
* Achievements:
- Contributed to the development of a computerized aggregate planning system for the blade factory.
- Generated different expansion scenarios for the blade factory, which improved the speed and accuracy of determining machine and labor needs.
- Reduced intensity of surges in WIP levels by 50%.
- Eliminated delays in delivering export orders.
- Reduced stock of slow-moving FG items by 40% in one year.
- Optimized stock levels of twin and triple blades, which increased their service level to 90%.
- Contributed in formalizing and documenting the standard operating procedures for the planning department.
- Contributed in the improvement of a data collection system for daily monitoring and follow-up of production plan execution.
- Introduced a custom-made Manufacturing Resources Planning system.


Company Details

LORD International

Alexandria, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Jan 2008 to Nov 2013 (5 years 10 months)
Workshop Planning Section head at LORD International

Experience Details

Workshop Planning Section head

Manufacturing/Production

Experienced (Non-Manager)

* Developing monthly workshop plan.
* Daily follow-up of workshop plan adherence, handling deviations, and recommending improvements.
* Coordination with stores and MRP section to optimize stock levels of spare parts made in-house.
* Achievements:
- Introduced a computerized follow-up system for the workshop.
- Increased the service level of the ten most critical spare parts made in-house to 95% in cooperation with stores and MRP section.


Company Details

LORD International

Alexandria, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Apr 2013 to Nov 2013 (7 months)
Shift leader at LORD International

Experience Details

Shift leader

Manufacturing/Production

Entry Level

* Daily monitoring of shift performance and performing machine loading according to daily production plan.
* Providing technical guidance and supporting shift supervisors in troubleshooting activities, and taking proper preventive and corrective actions to improve quality and reduce scrap.
* Contributing in cost-cutting activities, supporting improvement or expansion programs in all operational aspects.
* Ensuring all activities comply with ISO 9001 and ISO 14001 requirements, and coordination with QA department to maintain, and develop work instructions.
* Achievements:
- Developed a seam-welding setup that increased productivity and reduced operation cost by 30%.
- Introduced, formalized, and supervised the implementation of a Productive Maintenance Plan for the heat-treatment section, including the training of technicians responsible for its execution.
- Contributed in the improvement of the incentives grading system of the department, which increased productivity by 10% and lowered scrap by 20%.


Company Details

LORD International

Alexandria, Egypt

501-1000 employees

FMCG

http://www.lordshave.net/

Dec 2004 to Dec 2007 (3 years)
Planning engineer in the main machining workshop at Alexandria Shipyard

Experience Details

Planning engineer in the main machining workshop

Manufacturing/Production

Entry Level

* Receiving and scheduling job orders.
* Estimating material requirements, manufacturing sequence, and man-hours needed to execute each job order.
* Estimating and planning of workshop monthly working capacity.
* Achievements:
- Contributed in the improvement of lead time for delivering all job orders assigned to the workshop by 10%.
- Reduced material waste by 10% through better estimation of material requirements and manufacturing sequence.
- Improved capacity utilization by 5% through better estimation of man-hours needed to execute each job order.


Company Details

Alexandria Shipyard

Alexandria, Egypt

More than 1000 employees

Marine Manufacturing & Services

http://www.alexyard.com.eg/

May 2004 to Nov 2004 (6 months)

Education

MBA in Supply Chain Management

Education Details

MBA

Supply Chain Management

Faculty of Commerce, Alexandria University & J Mack College of Business, Georgia State University, Egypt

A / Excellent / 85 -100%

N/A

N/A

Faculty of Commerce, Alexandria University & J Mack College of Business, Georgia State University
2013 - 2015
M. E. Industrial Engineering in Industrial Engineering

Education Details

M. E. Industrial Engineering

Industrial Engineering

Faculty of Engineering, Alexandria University, Egypt

B / Very Good / 75 - 85%

Logistics & Supply Chain Management Inventory Management Production Planning & Control Modern Manufacturing Systems O.R Cost Analysis & Engineering Economy Probabilities & Statistics

N/A

Faculty of Engineering, Alexandria University
2007 - 2011
BSc Production Engineering in Industrial Engineering

Education Details

BSc Production Engineering

Industrial Engineering

Faculty of Engineering, Alexandria University, Egypt

C / Good / 65 - 75%

N/A

N/A

Faculty of Engineering, Alexandria University
1996 - 2000
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Najd Secondary School

Saudi Arabia

1995

A / Excellent / 85 -100%

N/A

Najd Secondary School
1995

Certifications

EMBA
Dec 2015

Certificate details

EMBA

Dec 2015

3.809 out of 4

N/A

N/A

J Mack Robinson College of Business, Georgia State University

Executive Master of Business Administration

Training and Courses

Training/Course Details

Database analysis & development

Nov 2002

MCIT

- Concepts of Database. - Database development using ORACLE.

Training/Course Details

Maintenance planning

Jan 2007

EAAC

Concepts of Effective Maintenance Planning

Jobseeker photo

Profile Skills and Keywords

AdaptiveAdobe PhotoshopArabicAutodesk InventorCarsCommunicatorConstruction - Industrial Facilities And InfrastructureDatabase Analysis & DevelopmentDemand PlanningEMBAEnglishEnjoying Vacations With May FamilyFMCGFacebookFlexibleGoing Out With FriendsHistory BooksICDLIndustrial EngineeringLead Planning And Procurement EngineerMBAMaintenance PlanningManufacturingMarine Manufacturing & ServicesMaterial PlanningMicrosoft AccessMicrosoft ExcelMicrosoft OutlookMicrosoft PowerPointMicrosoft WordNovelsOperationsPersistentPlannerPlanning Engineer In The Main Machining WorkshopProductionProduction PlanningProduction Planning Engineer/Section HeadProgrammingPurchasingShift LeaderSupply Chain ManagementSupportiveWatching National GeographicWorkshop Planning Section Head

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

Tools and Technologies

Microsoft Word

Microsoft Word

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Excel

Microsoft Excel

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft PowerPoint

Microsoft PowerPoint

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Access

Microsoft Access

: Advanced

: Extreme - I love it!

:

More than 7 years

ICDL

ICDL

: Advanced

: High

:

More than 7 years

Programming

Programming

: Advanced

: Extreme - I love it!

:

More than 7 years

Microsoft Outlook

Microsoft Outlook

: Advanced

: High

:

More than 7 years

Autodesk Inventor

Autodesk Inventor

: Intermediate

: Medium

:

1-3 years

Adobe Photoshop

Adobe Photoshop

: Beginner

: Little

:

Less than 1 year

Fields of Expertise

Demand planning

Demand planning

: Advanced

: High

:

3-5 years

Production planning

Production planning

: Advanced

: Extreme - I love it!

:

More than 7 years

Database analysis & development

Database analysis & development

: Advanced

: Extreme - I love it!

:

More than 7 years

Material planning

Material planning

: Intermediate

: Medium

:

3-5 years

Purchasing

Purchasing

: Intermediate

: Little

:

3-5 years

Key Skills

Planner, Communicator, Flexible / Adaptive, Persistent, Supportive

Like Aser`s profile? Share it!

Get Your own Wuzzuf Profile Now !

Employer? If you're representing an organization or an enterprise, Signup here for FREE to see Aser's full profile and find more great talent and professionals to join your team.