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AMR EL-GANAINY

Quality Engineering Engineer

Alexandria, Egypt

Work Experience

  • Quality Engineering EngineerFull Time

    General Motors Egypt

    May 2018 - Present -7 yrs, 2 months

    Egypt , Cairo

    • Job Details:• Ensure proactive planning activities such as PFMEA, PCPs & T&E bulletins with cross-functional team Involvement. • Ensure appropriate identification of KPC's and KCC's • Improve capability process using statistical control. • Develop and Maintain Product Quality Standards “CVIS/IPQS” for commodities/processes. • Develop Standardized Inspection Process (SIP). • Provide support to GM-GMS BIQ tools development and implementation. • Develop trainings to build quality awareness. • Participate in the Change Management • Facilitates all supplier visits to manufacturing facility. • Ensures compliance to Quality Management System standards • Coordinate Repair, Rework and Containment activities for identified spills. • Develop approved containment (sorts & reworks) and approved product standard deviations when problems occur. • Develop action Plans to meet established VOC Targets for Assigned Components and Systems. • Team Member or Leader for a VOC Bucket Team. • Participate in High Risk Supplier Phone Call. • Drive External and Internal metrics using pareto principle and RPN assessment • Leading teams to analyze failure, corrective and preventive action to respond to customer complaints. • Diamond 4 through 7 Problem Solving for All VOC Metrics through ICA • Viewed by other resources teams and suppliers as problem solver support resource. • Ensure adequate quality structure (Quality Launch Eng’s) to achieve flawless launch. • Develop quality control plans for new launches. • Intent is to push lessons learned upstream, provide problem solving expertise, and prevent poor design changes that often occur late in launch. • Perform Manufacturing Quality Readiness Review (MQRR) and Escalate identified items into Program Quality Readiness Review (PQRR). • Ensure all Quality Launch Plan deliverable are met. Integrate QLP with production launch plans.
  • Process Quality EngineerFull Time

    Pirelli ATCo.

    Sep 2017 - Apr 2018 -7 months

    Egypt , Alexandria

    • Job Details:- Assist in the development and execution of quality control procedures through the shop floor &quality requirements training to machine specialists or production specialists. - Performing Trend analysis for stated Tires defects. - Performing Root-causes analysis for production defects and Project initiation to attack highest defects and design of countermeasures against them. - Support Innovation activities as needed from Quality such as creating special instructions regarding emerging defects and their root-causes. - Participating in Audits made to the factory in order to represent production & process quality management. - Monitoring inspection for all the first off for new production samples to ensure stability& conformance to standards. - Recall for required Quality Maintenance activities regarding unstable quality machines to ensure their quality reliability. - Coordination with Senior Quality Engineers and Quality Managers for daily quality operations and decisions. - Supervision of Shop Floor workers for production quality and analyzing possible failure modes.
  • Quality InternInternship

    Unilever Mashreq, Lipton BeA Plant

    Oct 2016 - Jul 2017 -9 months

    Egypt , Alexandria

    • Job Details:Process Improvement Project Through Conduction of Advanced KAIZENs & PPAs. - Identification and Stratification of Process Losses. - Statistical Analysis for process behavior. - Defects Analysis - Processing Point Analysis. - Failure Analysis. - Metrological Analysis. - Condition Monitoring. - Design of Countermeasures and Improvements.
  • Production TraineeInternship

    ANRPC

    Sep 2016 - Oct 2016 -1 month

    Egypt , Alexandria

    • Job Details:Trained for Process Engineering, Preventive maintenance.
  • Education

    • BSc in Mechanical Engineering

      Alexandria University (ALEXU)

      Jan 2011 - Jan 2017 - 6 yr

    • High School - Thanaweya Amma

      Hamza Language School (H.L.S)

      Jan 2011 

    Activities

    • President at KAIZEN Egypt

      Student Activity

      Aug 2013 - Apr 2018 -4 yrs, 8 months

    • Coaching & Marketing Adviser at TEDx Youth@Alexandria

      Volunteering

      Oct 2013 - Nov 2015 -2 yrs, 1 month

    • Co-Founder & Board Member at SMU | Start menu Union

      Student Activity

      Nov 2011 - Dec 2014 -3 yrs, 1 month

    • Co-Founder & Board Member at AIChE Alexandria Student Chapter

      Student Activity

      Jan 2012 - Nov 2014 -2 yrs, 10 months

    Skills

    • Microsoft Office
    • Kaizen Methodologies
    • Technical Writing
    • Professional Research
    • 5S Methodology
    • Ergonomics Design
    • Sustainability
    • SolidWorks
    • Matlab
    • WordPress
    View More

    Languages

    • Arabic

      Fluent
    • English

      Advanced
    • French

      Intermediate
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