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Balaji Marimuthu Marimuthu

Production-BE with 16+Years Exp

Chennai, India
  • Lean manufacturing
  • TPM
  • Cycle time reduction
  • Line balancing
  • Kaizen

Work Experience

  • Manufacturing at NHK Spring India Ltd

    Jan 2016 to present · 2 Years 8 Months
  • Assistant Manager-Manufacturing at Hyundai wia India Ltd

    Nov 2010 to Jan 2016 · 5 Years 3 Months
  • Executive-Production at Sundram fasteners Ltd

    Jan 2008 to Nov 2010 · 2 Years 3 Months
  • Team Member-Maintenance at Visteon Powertrain control system India Ltd

    Apr 2004 to Jan 2008 · 3 Years 2 Months

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Education

  • Technical Diploma in Industrial safety

    Annamalai university - Egypt 2009 to 2010 · 1 Years
  • Mechanical in Mechanical

    Anna University Chennai - Egypt 2005 to 2009 · 4 Years
  • Technical Diploma in Mechanical

    Tamilnadu polytechnic - Egypt 1997 to 2000 · 3 Years
  • High School - Other

    Hindu High School - Egypt 1997

Achievments

Scored -92 %in Technical Diploma-Polytechnic second rank Scored -90 %in School- second rank  Cycle time reduction :Final Inspection/Fire wall inspection cycle time reduced from by introducing location pin/toggle clamp  Manpower reduction :By change of front seat assembly layout & convert sub assembly ,reduced one power @ NHK  Line Balancing: Seat Marriage Assembly cycle time reduced from 12 min to 8 min by diverting Steaming operation to previous stage @ NHK  Cost /Manpower Reduction- One machine operation and manpower eliminated by introducing combination tool in single m/c - VISTEON  Scrap reduction- 99% Of fall down of armature from conveyor avoided by providing Gear end Collet with Grub Screw-At Visteon  Availability increased- 100% break down prevented for trim cam roller pin broken by introducing a Cam follower Bearing instead of journal Bearing-At SFL 

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Skills
Tools and Fields of Expertise

  • Lean manufacturing
  • TPM
  • Cycle time reduction
  • Line balancing
  • Kaizen
  • scrap reduction
  • 5s,3C
  • Kanban
  • Inventory Reduction
  • Autonomous Maintenance
  • Zero customer complaint
  • Poka yoke
  • Manpower plan
  • tpm
  • Lean manufacturing
  • Cycle time reduction
  • Manpower plan
  • Line Balancing
  • SMED
  • Scrap reduction
  • Kaizen
  • OEE improvement
  • Non value added activity elimination
  • Process wastage elimination
  • kanban
  • CLRI

Languages

  • English

    Fluent
  • Tamil

    Fluent

Training & Certifications

  • Lean manufacturing

    Sundram Fasteners Ltd · 2009
  • TPM

    TPM Training Institute · 2008
  • Hydraulic and Pneumatic

    Advanced Technical Training Institute · 2004