Basic Info

Muhammad Ahsan Sami

10 years

Karachi, Pakistan

Master's Degree

Manager

Work Experience

Plant Manager at Ismail Industries Limited

Experience Details

Plant Manager

Manufacturing/Production, Operations/Management, Administration

Manager

- Leading complete production operations of snacks manufacturing
and responsible for overall factory team management and efficient
utilization of available resources to achieve production targets of
Cost, Quality and Delivery.
- Responsible for managing all production and engineering activities
including monitoring, analysis, reduction of down times
and wastage in order to improve plant capacity, efficiency and
profitability
- Formulating Annual Operating Plan (AOP) as per Rolling Sales
Forecast (RSF) and Supply Planning Schedule for Pre & Executive
S&OP; participating in Annual Capacity Planning
- Planning and conduct of internal/external audits according to ISO 9001,
ISO 22000 including HACCP requirements.
- Focusing on optimization of process parameters; initiating process
improvements for achieving increase in OEE% of Packing Machines
and Loss Tree Analysis based on TPM tools and techniques
- Manage functional expense vs functional budget and i nitiating
savings projects for curtailing production cost and achieving annual
savings targets.
- Coordination with Procurement, Sales & Marketing, Logistic and
Accounts functions for smooth and cost effective operations.


Company Details

Ismail Industries Limited

Karachi, Pakistan

501-1000 employees

Food and Beverage Production, FMCG

N/A

Apr 2016 to present (8 months)
Production Manager at English Biscuit Manufacturers

Experience Details

Production Manager

Manufacturing/Production

Manager

- Lead complete production operations of Biscuit Manufacturing on
7 lines with over 30 packing machines supported by a team of 18
direct reporting permanent employees and over 1000 contractual
workers.
- Formulating Annual Operating Plan (AOP) as per Rolling Sales
Forecast (RSF) and Supply Planning Schedule for Pre & Executive
S&OP; participating in Annual Capacity Planning at Group Level.
- Developing & implementing production plans and ensuring timely
accomplishment of production targets as per projected sales volume
- Reviewing performance of the plant functions including maintenance
of plant facilities, machinery & infrastructure.
- Keeping track of compliance of final output as per KPIs and Annual
Business Plan.
- Focusing on optimization of process parameters; initiating process
improvements for achieving increase in OEE% of Packing Machines
and Loss Tree Analysis based on TPM tools and techniques
- Maintaining safe working conditions at the plant by complying to the
occupational health and safety rules.
- Initiating Savings Projects for curtailing production cost and
achieving annual savings targets.


Company Details

English Biscuit Manufacturers

Karachi, Pakistan

101-500 employees

Food and Beverage Production

N/A

Jan 2013 to Mar 2016 (3 years 2 months)
Production Planning Track Lead for SAP ERP Project at English Biscuit Manufacturers Pvt. Limited

Experience Details

Production Planning Track Lead for SAP ERP Project

IT/Software Development, Project/Program Management, Manufacturing/Production

Manager

Looking after e2e implementation of SAP PP module, and its cross
modular integration. Drafted the Business Process Maps and Business
Blue Print Documents, Authorization Matrices and End User Training
Program.


Company Details

English Biscuit Manufacturers Pvt. Limited

Karachi, Pakistan

101-500 employees

Food and Beverage Production, FMCG

N/A

Jun 2015 to Mar 2016 (9 months)
Assistant Manager QSHE at Unilever Pakistan Limited

Experience Details

Assistant Manager QSHE

Manufacturing/Production

Experienced (Non-Manager)

N/A


Company Details

Unilever Pakistan Limited (multinational)

Karachi, Pakistan

More then 1000 employees

Food and Beverage Production, Manufacturing

N/A

Jan 2010 to Dec 2012 (2 years 11 months)
Assistant Production Manager at Engro Foods Limited

Experience Details

Assistant Production Manager

Manufacturing/Production

Experienced (Non-Manager)

N/A


Company Details

Engro Foods Limited

Karachi, Pakistan

501-1000 employees

Food and Beverage Production

N/A

Jul 2007 to Dec 2010 (3 years 5 months)
Trainee Engineer at Gatron (Industries) Limited

Experience Details

Trainee Engineer

Manufacturing/Production

Entry Level

• Shift Incharge on UOP Sinco Solid State Polycondensation (SSP) Plant for PET resin up-gradation.
• Constant Plant Monitoring through Delta V DCS.
• Production Plan Execution
• Trouble shooting and Trends’ study of key controllers.
• Exposure to Zimmer GmbH Polycondensation
(POLYCON) plant for PET resin manufacturing.


Company Details

Gatron (Industries) Limited

Karachi, Pakistan

101-500 employees

Manufacturing

N/A

Feb 2007 to Jun 2007 (4 months)

Achievements


- Merit of receiving Best Performer of the Month in Jan’15 for delivering outstanding
performance consistently.
- Achieved a reduction in manpower by 175 workers (14%) from on-roll strength and
delivered a savings of PKR 40.17 Million against the budget by remodeling of labor
deployment on Packing Lines.
- Reduced thermal printing cost by 40% along with annualized cost saving of over
PKR 20 Million without any capital investment by optimizing coding format and
manufacturing cost optimization through re-evaluation of traceability code format.


- Managed the erection of 400 TPD Detergent Manufacturing for SHE related matters
on Zero Injury Project (No Lost Time Accident Occurred During the Course) at
Unilever Pakistan.
- Successfully rolled out Environmental KPIs measurement and monitoring program across all 3P make units.


- Successfully implemented a system for filling machines’ efficiency monitoring in
2008
- Performed the role of Project Coordinator (Processing) for installation and
commissioning of 2nd Milk Pasteurization Plant
- Commissioning of Third Aseptic Tank (ATS) with GEA TDS in 2007
HPO Storage and Dosing System as Project Team Member (Process Design)


Education

MBA in Supply Chain

Education Details

MBA

Supply Chain, Finance, Marketing

Institute of Business Administration, Pakistan

B / Very Good / 75 - 85%

N/A

N/A

Institute of Business Administration
2015 - 2017 (Expected)
Bachelor of Chemical Tech/Engineering in Chemical Engineering

Education Details

Bachelor of Chemical Tech/Engineering

Chemical Engineering

University of Karachi, Pakistan

C / Good / 65 - 75%

N/A

N/A

University of Karachi
2003 - 2006
High School - Other

High School Details

Other

Adamjee Govt. Science College

Pakistan

2002

B / Very Good / 75 - 85%

N/A

Adamjee Govt. Science College
2002

Certifications

TPM Instructor
Jul 2010

Certificate details

TPM Instructor

Jul 2010

N/A

N/A

N/A

JMAC

N/A

Lead Auditor EMS
Dec 2010

Certificate details

Lead Auditor EMS

Dec 2010

N/A

N/A

N/A

Quality Concerns/Unilever Pakistan

N/A

Certificate details

Lead Auditor OHSMS

Mar 2010

N/A

N/A

N/A

Quality Concerns/Unilever Pakistan

N/A

This profile is not updated!
Last update more than 1 months ago.

Jobseeker photo

Profile Skills and Keywords

AdministrationAnalyticalArabicAssistant Manager QSHEAssistant Production ManagerBusiness-orientedChemical EngineeringERPEnglishExecutorFMCGFinanceFood And Beverage ProductionITLead Auditor EMSLead Auditor OHSMSLeaderMBAManagementManufacturingMarketingMicrosoft OfficeMicrosoft VisioOHS And EMSOperationsPlant ManagerProblem SolverProductionProduction ManagementProduction ManagerProduction PlanningProduction Planning Track Lead For SAP ERP ProjectProgram ManagementProjectQuality ManagementSoftware DevelopmentSupply ChainTPM InstructorTrainee EngineerUnilever Pakistan LimitedUrdu

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Urdu

Urdu

: Fluent

: Fluent

: Fluent

: Fluent

Arabic

Arabic

: Advanced

: Intermediate

: Intermediate

: Beginner

Tools and Technologies

Microsoft Visio

Microsoft Visio

: Intermediate

: High

:

3-5 years

ERP

ERP

: Intermediate

: High

:

1-3 years

Microsoft Office

Microsoft Office

: Intermediate

: High

:

More than 7 years

Fields of Expertise

Production Management

Production Management

: Expert

: Extreme - I love it!

:

More than 7 years

Production Planning

Production Planning

: Expert

: Extreme - I love it!

:

3-5 years

Quality Management

Quality Management

: Advanced

: Medium

:

1-3 years

OHS and EMS

OHS and EMS

: Advanced

: High

:

3-5 years

Key Skills

Analytical, Executor, Leader, Business-oriented, Problem Solver

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