Basic Info

Ahmed ramadan

10 years

Cairo, Egypt

Bachelor's Degree

Experienced

Work Experience

Maintenance Senior Supervisor at General Motors North Africa

Experience Details

Maintenance Senior Supervisor

Installation/Maintenance/Repair

Manager

-Drive organizational vision and maintain compliancy with local mission by consistently demonstrating core values and leading by example
-Lead the development of the departmental BPD board and cascade (SPQRCE, PDCA, Measures, etc.) and participate in BPD reviews at all levels
-Develop clear management strategies for all areas of maintenance that adhere to the plant business plan
-Oversee daily activities and ensure that they are in line to achieve SPQRCE objective while maintaining compliance with the plant business plan
-Maintain plant policies and procedures and effectively communicate changes to staff
-Collaborate with cross-functional teams to implement best practices, resolve problems, and exceed performance objectives
-Ensure that Global Manufacturing System is implemented properly and actively encourage a lean company culture
-Perform layered audits to validate shop floor practices
-Promote continuous improvement of all TPM activities in partnership with production (Operator, Maintainer, Planned, Preventative, Predictive, etc.)
-Working through CMMS MAXIMO to handle all equipment preventive maintenance
-Working through SAP to handle all projects and maintenance budget
-Working through GMS to be sure that all maintenance work effective, standard and valuable
-Understand plant vision and goals regards to safety
-Understand plant expectation regards to leadership accountability and responsibility in leading safety
-Manage all aspects of facility safety, including ensuring safe work practices and compliance with appropriate policies and procedures
-Hazard identification and risk assessment
-Perform leadership ESOT (environmental and safety observation tour)
-Indicate hazard, action plan, DO it and check
-Establish safe work practices as the highest priority and spearhead initiatives for ergonomics, health, and safety
-Oversee the execution of production schedules and product requirements by utilizing competitive manufacturing processes, with an emphasis on variation reduction
-Reduce facility waste by encouraging employees to identify and improve value-added tasks while eliminating non-value added tasks
-Prevent breakdown reoccurrences by researching and following-up on issues
-Facilitate continuous improvement of MTTR & MTBF and plant OEE metrics
-Prepare and control annual spare parts for all equipment
-Follow up equipment history and equipment investment
-Tracking, follow up and reporting maintenance KPIs
-Equipment down time tracking, analysis and action plan
-Manage budgets and consistently exceed budgeting improvement targets
-Evaluate budgets and provide input to improve efficiency and surpass goals
-Collaborate with the supplier community, engineering, and production staff to identify and execute cost reduction initiatives
-Improve the efficiency and reduce the non-value added throughout controlling the HPU
-Enhance team to create useful ideas & cost initiatives





Company Details

General Motors North Africa (multinational)

Giza, Egypt

501-1000 employees

Automotive, Automotive, Manufacturing

N/A

Jan 2010 to present (8 years)
Maintenance Engineer at Daewoo Motor Egypt

Experience Details

Maintenance Engineer

Installation/Maintenance/Repair

Experienced (Non-Manager)

- Working from 2004 till 2010 in Daewoo Motors Egypt
Achievements as body shop maintenance engineer

- Follow up Factory Machines & Equipment Preventive Maintenance
- Supervising the daily maintenance work done by technicians
- Solve Breakdown That May Happened During Operation
- Design and install new safety pneumatic circuit to improve safety of Nubiera fixture
- One of the individuals active in teamwork to install and operate new SPERANZA line project (steel structure layout and installation, air and water cooling pipe line design and installation, electric supply and distribution panels, new pneumatic control system working with PLC, new SPERANZA fixtures installation and leveling, ….)

Paint shop maintenance engineer

- One of the individuals active in teamwork to increase paint shop capacity from 8 JPH to 10.5 JPH
- Paint shop ovens (Elpo and Primer) extension
- Extend numbers of Elpo carriers and install new repair station to reduce down time during operation
- Install new paint shop ventilation system to improve working condition

General assemble maintenance engineer
- One of the individuals active in teamwork to increase general assemble shop capacity from 8 JPH to 10.5 JPH
- Install new brake oil and power oil filling machine, that help to improve quality and production rate
- Update final vehicles testing line (head light tester & wheel alignment machine and brake tester)
- Extend assemble line with 24 Meter (4 stations)
- Improve air tools in GA shop by replacing from impact air tools to pulse air tools

Utility maintenance engineer

- Calculate plant air consumption and install new 2 screw compressor Ingersoll Rand to cover plant extension
- Calculate plant heat load and install 2 water cooled chillers working with 2 existed cooling towers to cover body shop extension
- Replace journal bearing for centrifugal compressor (Ingersoll Rand CENTAC CMX-35)
- Maintenance and repair for 2 screw compressor Ingersoll Rand (SSR M 37 and SSR M 11)
- Install new TDS controller in fire tube boiler 10 Ton to improve boiler sustainability
- Install new steam ejector in feed water tank to improve feeding water temperature and also reduce gas consumption
- Replace descant silica – 70 C in descant dryers to improve air quality
- Replace DI and softener stations reisen
- Annual overhauling for fire tube boilers (measuring boiler body thickness, measuring burner exhaust,…)
- Maintenance and repair all desil equipment in utility shop forklifts and generators (Caterpillar and Daewoo)

Maintenance Planner

- Establishment of computerized maintenance management system (MAXIMO 7.1) in General Motors Egypt Preparing data loader sheet for MAXIMO 7.1 (asset, location, inventory, PM, job plans and Safety Plans ...)
- Plan & Schedule for Machines Preventive Maintenance
- Prepare the work plan for all work orders
- Plan & Schedule for New Projects and any Requested Work.
- Plan for Machines & Equipment Material and Spare Parts and annual Maintenance Budget


Company Details

Daewoo Motor Egypt (multinational)

Giza, Egypt

501-1000 employees

Automotive

N/A

Apr 2004 to Dec 2009 (5 years 8 months)

Achievements


- Project leader for new paint selectivity bank 123 painted cars 2014, increase buffer availability and quality improvement
- Project leader for new transfer system from paint shop to general assembly shop, improve safety and final product quality
- Project leader for paint shop capacity increase, building extension, primer and top coat ovens extensions with 18 Mt, increase ELPO and primer buffer with 36 units, installation of 10 paint ROBOTs


- One of the individuals active in teamwork to increase paint shop capacity from 8 JPH to 10.5 JPH
- One of the individuals active in teamwork to install and operate new SPERANZA line project (steel structure layout and installation, air and water cooling pipe line design and installation, electric supply and distribution panels, new pneumatic control system working with PLC, new SPERANZA fixtures installation and leveling


Education

BSc in Mechanical Power Engineering

Education Details

BSc

Mechanical Power Engineering

Cairo University, Egypt

B / Very Good / 75 - 85%

N/A

N/A

Cairo University
1998 - 2003
High School - Thanaweya Amma

High School Details

Thanaweya Amma

6 october school

Egypt

1998

A / Excellent / 85 -100%

N/A

6 october school
1998

Certifications

Certificate details

Pneumatic Control

Jul 2009

N/A

N/A

N/A

SMC

N/A

MAXIMO 5.2
Sep 2008

Certificate details

MAXIMO 5.2

Sep 2008

N/A

N/A

N/A

FUTECH

N/A

MAXIMO 7.1
May 2010

Certificate details

MAXIMO 7.1

May 2010

N/A

N/A

N/A

General Motors Egypt

N/A

Certificate details

Global Manufacturing System

Mar 2016

N/A

N/A

N/A

General Motors Egypt

N/A

Certificate details

ROBOTs Maintenance and Programming

Jul 2016

N/A

N/A

N/A

FANUC USA

N/A

Training and Courses

Training/Course Details

SCADA System

Jun 2006

EGYX Co

Supervisor Control And Data Acquisition System (SCADA System, iFIX 4.5)

Training/Course Details

MAXIMO 5.2

Jul 2005

Futech

Computerized Maintenance Management System ( MAXIMO 5.2)

Training/Course Details

Vibration Measurement

May 2007

DELTA Co

Predictive Maintenance by Vibration Measurement With VIBROTEST

Training/Course Details

ROBOTS assembly and disassemble

Aug 2016

FANUC America

Robots installation and maintenance

Jobseeker photo

Profile Skills and Keywords

AnalyticalArabicAutoCADAutomotiveCreativeDaewoo Motor EgyptEnglishFacility EngineerFootballGeneral Motors North AfricaGlobal Manufacturing SystemInstallationMAXIMO 5.2MAXIMO 7.1MaintenanceMaintenance EngineerMaintenance Senior SupervisorManufacturingMaximoMechanical Power EngineeringMicrosoft OfficePlannerPneumatic ControlProblem SolverProject EngineerROBOTS Assembly And DisassembleROBOTs Maintenance And ProgrammingReadingRepairResearch And Development ProjectsRobot Maintenance And RepairSCADA SystemTeam PlayerVibration Measurement

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Advanced

: Advanced

: Advanced

: Advanced

Tools and Technologies

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

More than 7 years

maximo

maximo

: Expert

: Extreme - I love it!

:

5-7 years

Vibration Measurement

Vibration Measurement

: Expert

: Extreme - I love it!

:

5-7 years

Robot maintenance and repair

Robot maintenance and repair

: Advanced

: Extreme - I love it!

:

1-3 years

AutoCAD

AutoCAD

: Intermediate

: High

:

3-5 years

Fields of Expertise

Robot maintenance and repair

Robot maintenance and repair

: Advanced

: Extreme - I love it!

:

1-3 years

Maintenance Engineer

Maintenance Engineer

: Advanced

: Extreme - I love it!

:

More than 7 years

Facility Engineer

Facility Engineer

: Intermediate

: High

:

3-5 years

Project Engineer

Project Engineer

: Intermediate

: High

:

1-3 years

Key Skills

Analytical, Planner, Creative, Problem Solver, Team Player

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