Basic Info

Ahmed ramadan

10 years

Cairo, Egypt

Bachelor's Degree

Experienced

Work Experience

Maintenance section head at General Motors North Africa

Experience Details

Maintenance section head

Installation/Maintenance/Repair

Manager

- Working from 2010 till now in General Motors Egypt

Facility engineer

- Improve electric consumption rate by using solar energy in lighting and heating
- Improve water consumption rate by using water control units and reusing water
- Follow-up maintenance and development of maintenance programs for Facility Section as air conditioning systems (air handling units and split units) and factory general ventilation , Fire alarm and firefighting System, Administration and factory building and Plumping and main pipe line (air, water and firefighting) maintenance
- Working with GMS (global manufacturing system)
- Working with OHSAS-18001 procedures
- Working with ISO-14001 procedures

Facility and projects senior Engineer
- Yearly implement and update business plan deployment for facility section
- Renew plant operation license and working with all government sides (city council, water and waste company, electric company and natural gas company )
- Install new parking area with total area 8000 Sq.Mt
- Open new 4 gates to improve security and material flow
- Execution of 2 administration building to increase admin building capacity
- Install new fuel station 4 tanks with capacity 22500 Ltr/Tank
- Install new rear floor assemble station with area 300 Sq.Mt
- Install 2 material shades with total area 660 Sq.Mt to protect operators and material from outdoor condition
- Install new scale in scrap area with capacity 20 ton
- Install new docking station with 2 docking leveler
- Landscaping to improve environment image
- Renovation for kitchen and cafeterias to improve hygiene
- Improve ventilation system in lockers room
- Improve work place by renovation of administration building offices and reception


Company Details

General Motors North Africa (multinational)

6 october city, Egypt

501-1000 employees

Automotive, Automotive, Manufacturing

N/A

Jan 2010 to present (6 years 11 months)
Maintenance Engineer at Daewoo Motor Egypt

Experience Details

Maintenance Engineer

Installation/Maintenance/Repair

Experienced (Non-Manager)

- Working from 2004 till 2010 in Daewoo Motors Egypt
Achievements as body shop maintenance engineer

- Follow up Factory Machines & Equipment Preventive Maintenance
- Supervising the daily maintenance work done by technicians
- Solve Breakdown That May Happened During Operation
- Design and install new safety pneumatic circuit to improve safety of Nubiera fixture
- One of the individuals active in teamwork to install and operate new SPERANZA line project (steel structure layout and installation, air and water cooling pipe line design and installation, electric supply and distribution panels, new pneumatic control system working with PLC, new SPERANZA fixtures installation and leveling, ….)

Paint shop maintenance engineer

- One of the individuals active in teamwork to increase paint shop capacity from 8 JPH to 10.5 JPH
- Paint shop ovens (Elpo and Primer) extension
- Extend numbers of Elpo carriers and install new repair station to reduce down time during operation
- Install new paint shop ventilation system to improve working condition

General assemble maintenance engineer
- One of the individuals active in teamwork to increase general assemble shop capacity from 8 JPH to 10.5 JPH
- Install new brake oil and power oil filling machine, that help to improve quality and production rate
- Update final vehicles testing line (head light tester & wheel alignment machine and brake tester)
- Extend assemble line with 24 Meter (4 stations)
- Improve air tools in GA shop by replacing from impact air tools to pulse air tools

Utility maintenance engineer

- Calculate plant air consumption and install new 2 screw compressor Ingersoll Rand to cover plant extension
- Calculate plant heat load and install 2 water cooled chillers working with 2 existed cooling towers to cover body shop extension
- Replace journal bearing for centrifugal compressor (Ingersoll Rand CENTAC CMX-35)
- Maintenance and repair for 2 screw compressor Ingersoll Rand (SSR M 37 and SSR M 11)
- Install new TDS controller in fire tube boiler 10 Ton to improve boiler sustainability
- Install new steam ejector in feed water tank to improve feeding water temperature and also reduce gas consumption
- Replace descant silica – 70 C in descant dryers to improve air quality
- Replace DI and softener stations reisen
- Annual overhauling for fire tube boilers (measuring boiler body thickness, measuring burner exhaust,…)
- Maintenance and repair all desil equipment in utility shop forklifts and generators (Caterpillar and Daewoo)

Maintenance Planner

- Establishment of computerized maintenance management system (MAXIMO 7.1) in General Motors Egypt Preparing data loader sheet for MAXIMO 7.1 (asset, location, inventory, PM, job plans and Safety Plans ...)
- Plan & Schedule for Machines Preventive Maintenance
- Prepare the work plan for all work orders
- Plan & Schedule for New Projects and any Requested Work.
- Plan for Machines & Equipment Material and Spare Parts and annual Maintenance Budget


Company Details

Daewoo Motor Egypt (multinational)

Giza, Egypt

501-1000 employees

Automotive

N/A

Apr 2004 to Dec 2009 (5 years 8 months)

Education

BSc in Mechanical Power Engineering

Education Details

BSc

Mechanical Power Engineering

Cairo University, Egypt

B / Very Good / 75 - 85%

N/A

N/A

Cairo University
1998 - 2003
High School - Thanaweya Amma

High School Details

Thanaweya Amma

6 october school

Egypt

1998

A / Excellent / 85 -100%

N/A

6 october school
1998

Training and Courses

Training/Course Details

SCADA System

Jun 2006

EGYX Co

Supervisor Control And Data Acquisition System (SCADA System, iFIX 4.5)

Training/Course Details

MAXIMO 5.2

Jul 2005

Futech

Computerized Maintenance Management System ( MAXIMO 5.2)

Training/Course Details

Vibration Measurement

May 2007

DELTA Co

Predictive Maintenance by Vibration Measurement With VIBROTEST

Training/Course Details

ROBOTS assembly and disassemble

Aug 2016

FANUC America

Robots installation and maintenance

This profile is not updated!
Last update more than 2 months ago.

Jobseeker photo

Profile Skills and Keywords

AnalyticalArabicAutoCADAutomotiveCreativeDaewoo Motor EgyptEnglishFacility EngineerGeneral Motors North AfricaInstallationMAXIMO 5.2MaintenanceMaintenance EngineerMaintenance Section HeadManufacturingMaximoMechanical Power EngineeringMicrosoft OfficePlannerProblem SolverProject EngineerROBOTS Assembly And DisassembleRepairSCADA SystemTeam PlayerVibration Measurement

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Advanced

: Advanced

: Advanced

: Advanced

Tools and Technologies

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

More than 7 years

maximo

maximo

: Expert

: Extreme - I love it!

:

5-7 years

Vibration Measurement

Vibration Measurement

: Expert

: Extreme - I love it!

:

5-7 years

AutoCAD

AutoCAD

: Intermediate

: High

:

3-5 years

Fields of Expertise

Maintenance Engineer

Maintenance Engineer

: Advanced

: Extreme - I love it!

:

More than 7 years

Facility Engineer

Facility Engineer

: Intermediate

: High

:

3-5 years

Project Engineer

Project Engineer

: Intermediate

: High

:

1-3 years

Key Skills

Analytical, Planner, Creative, Problem Solver, Team Player

Online Presence

ahmed shaaban

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