Basic Info

Ahmed Ghonim

12 years

Sharqia, Egypt

Master's Degree

Manager

Work Experience

Plant Manager at Saint Gobain

Experience Details

Plant Manager

Manufacturing/Production

Senior Management (e.g. VP, CEO)

N/A


Company Details

Saint Gobain (multinational)

Cairo, Egypt

More than 1000 employees

Manufacturing

www.saint-gobain.com

Jun 2015 to present (2 years 4 months)
Operation manager at Essel propack

Experience Details

Operation manager

Manufacturing/Production

Manager

• Implementation of quality systems & procedure.
• Keep the employee engagement level high.
• Develop the skill level of employees.
• Review & rationalize the production plan in order to improve productivity, asset utilization & reduce scrap
• Review & take corrective action on the internal customer complaints in order to minimize the customer complaints & ensure product quality
• Food safety team leader to apply HACCP for packaging products.
• Stock monitoring & controlling in order to ensure compliance inventory policy & to get an update on daily stock
• To ensure the preventive maintenance is conducted as per schedule in order to maximize machine availability
• Monitor & control all expenses in the department to keep expenses within budget
Achievements:
• Inusatil new 3 projects for production line with cost 7Mn USD and running effectively.
• Reduce operating cost with 3 % by optimize the spares, personal cost, increase lines commercial efficiency.
• Reduce production scarp with 1.2 %
• Increase employees engagement levels with 40%
• Develop 30 new products with new customers.
• Reduce customers complaints with 1.5 %
• Develop second line in skills and process.
• Apply 8 saving projects with annual saving 2 MN EGP.
• Implement 60 Kizain improvement points.


Company Details

Essel propack (multinational)

Cairo, Egypt

101-500 employees

Packaging and Containers

www.esselpropack.com

Mar 2013 to Jun 2015 (2 years 3 months)
Production Manager at Delta Industrial Co. IDEAL. OLYMPIC Group. at Electrolux

Experience Details

Production Manager at Delta Industrial Co. IDEAL. OLYMPIC Group.

Manufacturing/Production

Manager

Production Manager at Delta Industrial Co. IDEAL. OLYMPIC Group. at Electrolux


Company Details

Electrolux

Egypt

N/A

Manufacturing

N/A

Mar 2010 to Mar 2013 (3 years)
Operations & Process Manufacturing Section head. at ElSewedy Cables

Experience Details

Operations & Process Manufacturing Section head.

Manufacturing/Production

Experienced (Non-Manager)

Operations & Process Manufacturing Section head. at ElSewedy Cables


Company Details

ElSewedy Cables (multinational)

Egypt

N/A

Manufacturing

N/A

Oct 2007 to Jan 2010 (2 years 3 months)
Mechanical Supervisor Engineer , Suez Cement Plant. at Italcementi Group

Experience Details

Mechanical Supervisor Engineer , Suez Cement Plant.

Installation/Maintenance/Repair

Senior Management (e.g. VP, CEO)

Mechanical Supervisor Engineer , Suez Cement


Company Details

Italcementi Group (multinational)

Egypt

N/A

Manufacturing

N/A

Jul 2006 to Oct 2007 (1 year 3 months)
Shift Production Engineer , Nile Kordsa Egypt. at Kordsa Global

Experience Details

Shift Production Engineer , Nile Kordsa Egypt.

Manufacturing/Production

Experienced (Non-Manager)

Shift Production Engineer , Nile Kordsa Egypt


Company Details

Kordsa Global (multinational)

Egypt

N/A

Textile and Clothing

N/A

May 2001 to Jul 2006 (5 years 2 months)

Achievements


1- Reduce Monthly fixed cost by 15 %.
2- Reduce manpower by 10 % non-value added workforce.
3- Install new roller gypsum crusher. 8 Mn LE
4- Install new project for dust elimination 2 Mn LE



• Install new 3 projects for production line with cost 7Mn USD and running effectively.
• Reduce operating cost with 5 % by optimize the spares, personal cost, increase lines commercial efficiency.
• Reduce production scarp with 1.2 %
• Increase employees engagement levels with 40%
• Develop 30 new products with new customers.
• Reduce customers complaints with 1.5 %
• Develop second line in skills and process.
• Apply 8 saving projects with annual saving 2.8 MN EGP.
• Implement 60 Kizain improvement points.



• Make Training for the factory white and blue color for Lean Manufacturing thinking.
• Diamond trainer award program (Mena FEENA) for internal training.
• Reduce the sheet metal forming scrap from 3% to 1.5%.
• Increase the OEE % from 65 % to 74 %.
• Make three lean projects with total saving 750,000 LE/year.
• Incease heating element productivity with 15%.



• Implement lean manufacturing program for one year with Symbioses consulting.
• Reduce the time of insulation change over from 65 mints to 35 mints.
• Increase the OEE from 70 % to 82 %.
• Apply ORECAL module for production process.
• Member in the team of VCV project installation.
• Increase the Commercial Efficiency for insulations line from 65 % to 78 %.



• Apply automatic greasing system for limestone steel conveyer with length 7 KM.
• Cost saving for spare parts with 500,000LE/year by Control, readjust safety stock.
• Apply 25 hr Safety trainer for the Supervisors.
• Make a full check list points plan for PM for Cement line.
• Make weight balance for 25 high speed fans.
• The second cement line run 4 months continues without any breakdown
• Shift from Mobile lubricants to Shell and make saving around 1 MN EGP /year



• Member of implementation of ERP system Forth shift.
• Apply Bar code system for production process and inventory.
• Reduce the yarn process (Ply ,cable) scrap % from 2.25% to 1.8% by splicing.



1- Reduce Monthly fixed cost by 15 %. 2- Reduce manpower by 10 % non-value added workforce. 3- Install new roller gypsum crusher. 8 Mn LE 4- Install new project for dust elimination 2 Mn LE

Education

MBA in Projects managment

Education Details

MBA

Projects managment

Arab Academy for Science, Technology and Maritime Transport, Egypt

B / Very Good / 75 - 85%

N/A

N/A

Arab Academy for Science, Technology and Maritime Transport
2009 - 2011
Engineering in • Mechanical Engineering, (Production & Industrial Engineering) Department.

Education Details

Engineering

• Mechanical Engineering, (Production & Industrial Engineering) Department.

Zagazig University, Egypt

C / Good / 65 - 75%

N/A

N/A

Zagazig University
1997 - 2001
High School - Thanaweya Amma

High School Details

Thanaweya Amma

ramdan city

Egypt

1997

A / Excellent / 85 -100%

N/A

ramdan city
1997

Certifications

Lean GB
Jan 2010

Certificate details

Lean GB

Jan 2010

N/A

N/A

N/A

Korea

N/A

WCM
May 2016

Certificate details

WCM

May 2016

N/A

N/A

N/A

WCM

N/A

Training and Courses

WCM at France
May 2016

Training/Course Details

WCM

May 2016

France

N/A

Iso 9901 at BVQI
May 2004

Training/Course Details

Iso 9901

May 2004

BVQI

N/A

This profile is fresh!
Last update 19 days ago.

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Profile Skills and Keywords

6 SigmaAchievements And ChallengesArabicBusiness-orientedCommunicatorElSewedy CablesEnglishEssel PropackInstallationIso 9901Italcementi GroupKordsa GlobalLeaderLeadshipLeanLean GBMBAMaintenanceManagmnetManufacturingMechanical Supervisor Engineer , Suez Cement Plant.MotivationOperationOperation ManagerOperationsOperations & Process Manufacturing Section Head.Packaging And ContainersPlannerPlant ManagerPlant ManagmentProblem SolverProduactionProductionProduction Manager At Delta Industrial Co. IDEAL. OLYMPIC Group.Projects ManagmentQuality ControlRepairSaint GobainShift Production Engineer , Nile Kordsa Egypt.Team WorkTextile And ClothingWCM Mechanical Engineering, (Production & Industrial Engineering) Department.

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Tools and Technologies

Lean

Lean

: Expert

: Extreme - I love it!

:

More than 7 years

6 sigma

6 sigma

: Expert

: Extreme - I love it!

:

5-7 years

Leadship

Leadship

: Expert

: Extreme - I love it!

:

More than 7 years

Quality Control

Quality Control

: Expert

: Extreme - I love it!

:

5-7 years

Fields of Expertise

plant managment

plant managment

: Expert

: Extreme - I love it!

:

3-5 years

Operation

Operation

: Expert

: Extreme - I love it!

:

5-7 years

produaction

produaction

: Expert

: Extreme - I love it!

:

More than 7 years

managmnet

managmnet

: Expert

: Extreme - I love it!

:

More than 7 years

Key Skills

Leader, Planner, Business-oriented, Communicator, Problem Solver

Online Presence

http://eg.linkedin.com/in/ahmedghonimhttp://eg.linkedin.com/in/ahmedghonimhttp://eg.linkedin.com/in/ahmedghonim

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