
Ahmed Fouad
director general of operations & quality at gulf arabian co. for squeezing, refining & packing vegetable oils (gac)
Shorouk City, Cairo, EgyptWork Experience
director general of operations & quality
gulf arabian co. for squeezing, refining & packing vegetable oils (gac)
Mar 2020 - Present -5 yrs, 2 months
Egypt
- Job Details:- Spearheaded the implementation and maintenance of ISO 9001, ISO 22000, FSSC, and BRC standards, ensuring full compliance and operational excellence. - Increased production efficiency by 15% through process optimization and cost-effective quality measures. - Developed and executed strategic plans to enhance system objectives and facility capabilities, resulting in a 10% reduction in production losses. - Supervised the establishment of ISO 17025-compliant analytical laboratories, improving product quality and market competitiveness. - Implemented preventive maintenance programs to reduce equipment downtime by 20%, ensuring continuous production flow and extending the lifespan of fixed assets. - Applied Six Sigma and lean manufacturing principles to streamline operations, eliminate waste, and improve overall productivity by 12%. - Introduced the 5S methodology (sort, set in order, shine, standardize, sustain) to organize workspaces, improve efficiency, and maintain a clean and safe working environment, resulting in a 15% reduction in workplace accidents and a 10% increase in operational efficiency. - Utilized OEE (overall equipment effectiveness) to monitor and improve equipment performance, achieving a 10% increase in OEE metrics across production lines. - Developed and tracked KPIs (key performance indicators) to measure production performance, identify bottlenecks, and implement corrective actions, leading to a 12% improvement in production output. - Reduced operational costs by 8% while maintaining high-quality standards through efficient resources allocation and process optimization. - Coordinated with sales and marketing teams to analyze market trends and competitor products, leading to the development of 3 new product lines. - Monitored production activities, ensuring optimal utilization of equipment and personnel, and achieving 95% on-time delivery. - Reviewed and approved supplier evaluations, reducing supplier-related issues by 20%. - Resolved customer complaints effectively, achieving a 98% customer satisfaction rate. - Ensured the preservation of fixed assets by implementing regular maintenance schedules and monitoring asset performance, resulting in a 15% increase in asset lifespan.
savco vegetable oils company
Mar 2017 - Feb 2020 -2 yrs, 11 months
Egypt
- Job Details:- Managed daily operations, ensuring optimal production plans and equipment utilization, resulting in a 12% increase in output. - Supervised quality control activities, ensuring compliance with Egyptian and international standards (ISO 9001, ISO 22000, FSSC, BRC). - Participated in the preparation of annual needs plans and production budgets, reducing operational costs by 8%. - Oversaw maintenance plans, spare parts needs, and energy conservation initiatives, achieving a 10% reduction in energy consumption. - Supervised training programs for employees, improving workforce efficiency by 15%.
iffco egypt company
Aug 2000 - Feb 2017 -16 yrs, 6 months
Egypt
- Job Details:- Led quality assurance initiatives, ensuring product quality and customer satisfaction, achieving a 99% compliance rate with ISO standards. - Participated in the development of production plans and annual needs plans, reducing raw material waste by 10%. - Supervised the application of ISO 9001, ISO 22000, FSSC, and BRC standards, ensuring consistent product quality. - Coordinated with procurement and warehouse departments to ensure the availability of raw materials and spare parts, reducing downtime by 15%. - Reviewed periodic maintenance plans and followed up on production processes, minimizing losses and damages by 12%.
Education
Bachelor's Degree in agronomy
Ain Shams University (ASU)Master's Degree in sales, marketing, and hr
Diplomatic center
Skills
- quality management systems: iso 9001, iso 22000, fssc, brc, iso 45001, iso 14001, haccp, iso 17025
- operations management: production optimization, cost reduction, strategic planning, process
- leadership & team management: cross-functional team leadership, employee training, performance evaluation
- technical skills: microsoft office (word, excel, powerpoint, access), erp systems, data analysis
- performance measurement & improvement: utilization of oee (overall equipment effectiveness), kpis (key performance indicators), and data analysis to enhance operational efficiency
- maintenance planning: development and implementation of preventive maintenance programs, maintenance scheduling, and asset lifecycle management
- strong analytical and problem-solving skills with a focus on continuous improvement
- excellent communication and interpersonal skills, with the ability to lead cross-functional teams
- highly organized with a proven ability to manage multiple projects and meet tight deadlines
Languages
Arabic
FluentEnglish
Fluent