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Wael Gaser Alwardany Ali

MRP Section Head at Middle East Glass Company "MEG Group" at Middle East Glass Manufacturing Company

Shubra Alkhaymah, Qalubia, Egypt

Work Experience

  • MRP Section Head at Middle East Glass Company "MEG Group"Full Time

    Middle East Glass Manufacturing Company

    Oct 2018 - Present -6 yrs, 10 months

    Egypt , Cairo

    • Job Details:- Receiving the Forecast of annual production plan from Production Planning department & Bill of materials (BOMs) for all products from the technical & packing departments. - BOM's Offsetting, Exploding & Netting as per the Master Production Schedule (MPS). - Sending the forecasted annual materials plan to the financial management to confirm its value against budget. - Issuing the required purchase requisitions to purchasing department with delivery schedule for each item. - Maintaining and managing schedules with purchasing department to reflect accuracy in schedule when changes happen during the year, Month & Weeks . - Weekly meeting with purchasing team to ensure that all materials deliveries will be on time. - Managing and controlling inventory levels and movements not to have shortage or obsolete materials. - Ensuring the integrity of Bill of Materials (BOM) and inventory accuracy at all times. - Issuing the required reports and data analysis to my boss and top management. - Trouble shooting on production situations & problems.
  • Material & Production Planning Section HeadFull Time

    A.D.M Chemical industries Company ( Shabana Group)

    Jan 2017 - Oct 2018 -1 yr, 9 months

    Egypt , Cairo

    • Job Details:• Production Plan, Master schedule (MPS) & Material Requirement planning depend on annual forecast demand & supply. • Create Plastic Parts injection plan (Injection machines, capacity loading) that depend on master Production plans •Participate Monthly S&OP meeting with sales Team to handle the demand changes and reflects on the weekly schedule. • Develop weekly valid Production Schedules according to the available capacity per resource. •follow up Production and Work orders as a daily basis and take corrective action in case of any barrier. •Conducting regular meetings with department’s heads to discuss plans and variations to develop Corrective Actions. •Design MRP and issue requirement plan from Parents items, component; till packaging material (monthly – annually). • Control and Issuing PRs and following up on deliveries with purchasing department for both local and foreign items. • Ensure that Planners monitor plans and provides early warnings of upcoming key dates. •Follow up and updating of planning data such as (Process Time Study, DLT, MOQ, BOM, …etc.) as a Quarterly horizon. •Analyze and classify the stock to maintain the desired level, safety stock for the running materials. • Handling Sales rush orders to achieve the service levels. • Manpower monthly and annually planning (Direct & In-Direct Headcount). • Issue monthly reports about demand levels of Products and supply of this product ,Calculation of loading hours for equipment’s and manpower efficiency and Determine over time hours and Record losses hours To make analysis for its reasons like; “OEE Report”.
  • Planning Section HeadFull Time

    MAR GROUP Company

    Jan 2016 - Jan 2017 -1 yr

    Egypt , Cairo

    • Job Details:•Review historical sales trends, Develop statistical forecast models and prepare demand forecast data; for all trading brands. •Participation in create an expected annual Demand plan with marketing and sales team. •Calculating the expected annual MRP and Purchase plans (foreign & local) and distribute them as a scheduling;for each product to each supplier. •Sending the final Purchase plan to the budgeting department to confirm value them. •Issuing (BOM) witch pertaining to factory products and calculating MRP; from Parents items, component; Subassemblies; till packaging material. •Issuing the required purchase requisitions (foreign & local) with delivery schedule for each item;for its related supplier. •Control and manage the inventory levels day by day and identify Reorder Point for all items. •Coordinate and maintain inventory levels to avoid any excess or obsolete stocks. •follow up distributions of inventories between branches; according with stores Supervisors; taking into consideration The storage capacity. •Following up the schedules with the purchasing & logistic departments to make sure that a materials; will be receipt on due dates. •Following up the actual consuming of the planned items by monthly sales trend. •Follow up updating of planning data such as (DLT, MOQ, BOM, Standard consumption…etc.) •Conducting regular meetings with department’s heads to discuss plans and variations. •Issuing multi reports and data analysis to Supply chain director, top management.
  • Asfour Crystal

    • Senior of Material PlanningFull Time

      Jul 2013 - Dec 2015 -2 yrs, 5 months

      Egypt , Cairo

      • Job Details:•Receiving the expected annual production plan (MPS) from the production-planning department-after confirming within S&OP planning meetings. •Calculating the expected annual materials plan that the production needs according to the (BOM) -for each product for all production phases. •Sending the final materials plan to the budgeting department to confirm its value. •Issuing the required purchase requisitions with delivery schedule for each item for its related supplier. •Maintain and manage schedules with purchasing department to reflect accuracy in schedule- when act any changes. •Following up the schedules with the purchasing & logistic departments to make sure that a materials-will be received on time. •Following up the consuming of the planned items that the production consumes monthly. •Following up the inventory and ordering levels for all the materials. •Following up the safety stock for the running materials. •Providing materials alternatives in case of any material shortage. •Trouble shooting on production situations & problems •Issuing the required reports and data analysis to my boss and the top management.
    • Production Planning SpecialistFull Time

      Apr 2010 - Jun 2013 -3 yrs, 2 months

      Egypt , Cairo

      • Job Details:-Responsible for annual and quarterly overall production plan of the products required according with sales plan, inventory levels, and available production capacity. -Studying the annual operating plan with sales and operations departments. -Calculating and prepare the annual production schedules (MPS) after confirming the demand planning. -Review documents, such as production schedules (MPS), work orders, or staffing tables, to determine personnel or materials requirements. -Specify Material Requirement Plan to achieve target production plan. -Following up the daily production schedule to secure the target. -Follow up production Implementation to matching with production plan periodically. -Participating in Process Improvement and reduction of wastes. -Coordinate and maintain inventory levels to avoid any excess or obsolete stocks. -Monitoring and minimizing WIP. -Handling Sales rush orders to achieve the service levels. -Conducting regular meetings with department’s heads to discuss plans and variations and develop correction mechanism. -Evaluate internal and external Supplier performance. -Coordinates deadline information with the export department to ensure timely shipment of customer orders. -Issue monthly reports about (demand levels, Analyze the productivity, Monthly Production Evaluation , Record losses hours and make analysis for its reasons).
    • Demand Supply PlannerFull Time

      Feb 2009 - Mar 2010 -1 yr, 1 month

      Egypt , Cairo

      • Job Details:•Review historical sales trends and focus demand drivers like ;(Seasons, Market share .. Etc.) •Follow up and handling customer orders & determines their shipments dates by (ATP). •Receives and consolidates critical production requests from Sales team on weekly basis; and ensures with supply planning is aligned with commercial needs. •Ensure with supply planning that production scheduling is alright and alert them early-before the due dates of customer shipments. •Closely coordinate and communicate customer action plans with supply planning. •Provide input to the Supply Planning organization in developing inventory strategies on existing items, new products, and product phase - outs. •Focus on the achievement of targets, milestones and KPIs. •Release all reports which related to, customer orders, production performance, etc.

    Education

    • College Diploma in Business Administration.

      Ain Shams University (ASU)

      Jan 2012 - Jan 2014 - 2 yr

    • BSc in Industrial Education

      Helwan University

      Jan 2005 - Jan 2008 - 3 yr

    Skills

    • Ms.Access
    • Microsoft Office
    • Internet
    • Planning
    • Oracle System
    • Automotive

    Languages

    • Arabic

      Fluent
    • English

      Intermediate

    Training & Certifications

    • Sales & Operations Planning Workshop

      Symbios Consulting Group·2017
    • Awareness and internal audit program “ISO 9001-2015”

      Global for Quality System·2017
    • Experience certificate in Planning Field

      Asfour Crystal Company·2015
    • SCM

      Brooklyn Academy ·2014
    • Career Developmint

      Compu tek Training Center·2013
    • Effective Communication For Team Work

      Bayan International·2011
    • Production Planning

      Bayan International Training Co.·2010
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