TH

Thilina Manoj Hapuarachchi

INDUSTRIAL ENGINEERING ASSISTANT MANAGER at Bodyline (PVT) Limited

Colombo, Sri Lanka

Work Experience

  • INDUSTRIAL ENGINEERING ASSISTANT MANAGERFull Time

    Bodyline (PVT) Limited

    Oct 2022 - Present -2 yrs, 9 months

    Sri Lanka , Colombo

    • Job Details:• Oversee the plant Industrial Engineering function to maximize productivity, efficiency and capacity, while minimizing cost. • Lead the factory integration and quick changeover process to minimize bucket loss in the production process by ensuring that pre-preparation activities take place as per the plan. • Ensure the effective coordination with planning and merchandising teams to make sure the optimum plant loading is done to maximize productivity and incentive outflow. • Ensure measures are taken to validate the SMVs (GSD based) and consumption given to the manufacturing process are feasible. • Connect with simultaneous engineering team to maximize productivity, in line with the production engineering principles. • Monitor and drive the skill development by liaising with technical training and production teams by ensure execution of required trainings and monitor the status via periodic skill reviews. • Responsible for the implementation and the progress of the special projects (dancing module, chassisbased planning, machine uberization, continuous flow, Lean phase) of the plant to generate expected business results. • Ensure continuous improvement of the operation through lean and industrial engineering principles and related tools to maximize the utilization of man, material, method & machine. • Implementing safety protocols and continuously evaluating processes to minimize risks to personnel and equipment. • Utilizing data analytics and statistical methods to gather insights and make informed decisions about process improvements. • Overseeing projects related to process improvement, cost reduction initiatives, or the introduction of new technologies. • Analyzing existing manufacturing processes to identify areas for improvement in terms of efficiency, cost-effectiveness, and productivity
  • INDUSTRIAL PRODUCTION ASSISTANT MANAGERFull Time

    Bodyline (PVT) Limited

    May 2021 - Oct 2022 -1 yr, 5 months

    Sri Lanka , Colombo

    • Job Details:• Ensure the effective co-ordination of the sewing function in order to produce garments of the required quality and performance levels to meet production targets and on time delivery. • Ensure the effective coordination with planning and merchandising teams to make sure the optimum plant loading is done to maximize productivity and incentive outflow. • Ensure compliance standards of the organization are met in line with the legal requirements and customer standards, to ensure a healthy, safe and secure working environment for all the employees. • Ensure continuous improvement of the operation through lean principles and related tools. • Ensure expenses are within the budgeted cost, while managing material consumption, overtime and control the overall cost of the production value stream. • Closely monitor the factory integration and QCO processes to ensure minimal bucket loss to the operation • Take suitable measures to ensure the development of the subordinates via coaching and skill development.
  • Industrial EngineerFull Time

    MAS Holdings

    Nov 2013 - May 2021 -7 yrs, 6 months

    Sri Lanka , Colombo

    • Job Details:• Reviewing production schedules, processes, specifications, and related information. • Designing production processes that maximize efficiency and reduce waste. • Developing and implementing process improvements and technological upgrades. • Designing control systems to minimize costs and production issues. • Developing design and production standards in cooperation with management and user personnel. • Preparing material and equipment lists, purchase orders, cost analyses, and estimated production costs. • Designing the layout of facilities and determining personnel requirements. • Training staff for new processes and providing instructions and manuals. • Managing process documentation and preparing production reports.
  • Education

    • Bachelor's Degree in Statisitcs

      University of Peradeniya

      Jan 2009 

    Skills

    Languages

    • English

      Intermediate

    Training & Certifications

    • Industrial System Engineering

      University Of Peradeniya·2023
    • Lean Blue Belt

      2022
    • Lean Yellow Belt

      2021
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