SZ
Sabry Khalifa Zied
QA/QC Manger & Project Manager Deputy with MITSUI, FISIA Italimpianti (Gruppo Impregillo), Hundai Construction, Heavy Industry, GE Power Generation at Mitsue, FISIA Italimpianti (Gruppo Impregillo)
Fleming, Alexandria, EgyptWork Experience
Mitsue, FISIA Italimpianti (Gruppo Impregillo)
Aug 2009 - Present -15 yrs, 11 months
Italy
- Job Details:A- Implement Project Quality Plan (comply with ISO 9001) in accordance with Contract Specifications, Relevant Codes and Standards. B- Review design drawings versus contract specifications and relevant codes and standards C- Review (Civil, Mech., Eelc., I & C, HVAC, Fire Fighting, Painting) Subcontractors’ Quality Plans (Method Statements, Inspection and Testing Plans, etc,) modify to comply with project specifications and relevant Codes, Standards & Contract Quality Plan. D- Supervise Material approval method from Client. E- Liaison with Manufacturers, Vendor Site Representatives., Suppliers, etc, during compliance Conformation, Material & Equipment delivery, Erection, Commissioning & Start-up, and during Liability & Warranty period. F- Supervise Open Pack Inspection (OPI) for delivered Material and Equipment, Initiate Non-Conformity Report for Damaged, Shortshipped, and/or Quality Mismatch Material if require. Communicate with Material Management, Initiate and update OPI register to include all Non-conformity cases, and Back Charge Claims. G- Work closely with Project Mgr, Site Mgr, Construction Mgr, Contract Mgr, Material Mgr, Tech. Mgr, Admin Mgr, Civil, Mechanical, Elec., I&C Superintendent for site activities coordination & Quality Issues. H- Supervise EHS team for applying OHSAS 14001 & 18000 plan, highlight site EHS issues and follow-up rectifications. Evaluate EHS team performance. I- Auditing special & Critical inspections for Civil (Lab Test for Grout & Concrete Crashing, Soil Compaction, etc) , Mechanical (Pipelines & Pressurized Vessels Welding [WPS, PQR, WQR, NDT], Hydro & Air Pressure Tests, Spark & Holiday Tests, Bolts & Nuts Torque, Rotating Equipment Installation & Alignments, etc), Electrical (Cable, Panels, MCC, SG etc., Erection, Testing, Short Circuit & Relay Coordination adjustments, Pre-Commissioning, Commissioning, Power-In, etc) Instrument & Control ( I&C Calibration, Erection, Loop check, Function Tests, Pre-Comm. & Commissioning & Start-up). J- Strong leadership to manage and coordinate QA/QC team and activates with the Client & Subcontractors K- Supervise QA/QC document Arrangement and Filing system. L- Leading QA/QC Civil, Steel Structure, Mechanical, Electrical, Instrumentation Site Engineers & Inspectors to do the followings: 1) Enforce and Apply Site Quality Plan. 2) Performing OPI inspection for site arrival material & equipment. 3) Performing Quality inspection for in-going Construction activities. 4) Performing Ready for Inspection (RFI) activities with the Client & Subcontractor QA/QC & Site Construction Engineers. 5) Identify, classify, and keep Record of Punch List Items & supervise relevant Subcontractor for Punch List Clarifications. M- Initiate Construction Mechanical Completion Certificate to Subcontractors. N- Supervise Commissioning & Start-up for site wide Equipment & Systems O- Supervise 6 months and 2 years Spare Parts hand over to the Client. P- Collect & Manage all Client Approved Material, Vendors, Suppliers & Subcontractors Certificates. Q- Manage Technical Quires, Non-Conformities, Site Damages, Surveillance, etc. Reports R- Perform External & Internal Quality Audits, Issue NCRs (Site NCRs, Site to Manufacturer NCRs), Surveillance & Damage Reports. S- Response to all QA/QC communications from all levels (High Management, Client, Vendor, Suppliers & Subcontractors) T- Prepare, Discuss & Submit to the Client, Project Hand-Over Documents and Final Certificates as per contract requirements. U- Participate in Back Charge Claims (Shortages, Non conformed, Damaged Material & Equipments during delivery, Erection, Testing) V- Participate in Client, Management & Subcontractors meetings, having good communication with all levels. W- Successful ISO Certificate Annual re-new. X- Manage all Warranty & Reliability requirements during Reliability period. Y- Supervise Programmed Shut-Down Inspections for Power Generation and Distillate Plant Equipment. Z- Supervise End of Guarantee Overhaul for all Project facilities and Equipments. AA- Supervise Contract Closing With either Client & Subcontractors
Engineering, Installation, Client Consultant of Gas Turbine Systems for O&G Project Full Time
- Job Details:1- Prepare, Approve from the Client, and Implement GE Site Quality Plan. 2- Approve Subcontractors’ Quality plan. 3- Supervise / Perform Site Inspection for arrived material and verify against shipping lists & relevant specifications. 4- Supervise site Ready for Inspection Activates (RFI) with Client & Subcontractors’ Rep. 5- Supervise Pipelines Welding (WPS, PQR, WQR), NDT Inspection (Visual, Dimensions, Magnetic, Dye Pen, Borescope, Ultrasonic, Radiographic), and Hydrotests & Air Pressure Tests. 6- Supervise Mechanical, Electrical, Inst. & Controls erections of the Gas Turbines & relevant systems, Motor Generators, Gas Compressors, and other accessories and auxiliaries. 7- Supervise the tie-in connections between GE Equipment & Processing Pipelines and Equipment. 8- Supervise Critical Activities like Static & Rotating Equipment Alignment (Easy Laser/Dial Gauges), Soft Foot Check, Coupling Installation & Torque, Lube Oil Filtration & Purification, Safety Valves Testing and Calibration, Electrical Protection Devices calibration and adjustments, Power-On preparations, Gas Turbine (Cranking-Solo Run- Load & Performance Tests), Co2 Fire Fighting System tests, Gas-In, etc. 9- Preparation and file keeping of Red Flag Files (Site Critical Activities) for Client signature and Hand-Over. 10- Preparation and file keeping of Quality documents. 11- Supervise preparation and hand-over of As Built Drawings; reflecting all the changes to GE original Documents, and Submitted to the Client. 12- Participate in EHS activities specially Risk Assessment, EHS Walk about in the Construction Site. 13- Incorporate to Client & Subcontractor Inquiries. 14- Issue NCRs, Damage Reports, Surveillance Reports when Applicable. 15- Perform Internal Audit to all of GE & Subcontractors’ Site departments 16- Incorporate to Client Audit. 17- Perform Quality Inspection for all Site Fabrication.
Sea Gas Liquefied Natural Gas Plant (LNG)Full Time
Kellogg, Burn & Roots, Japanese Gasoline Co. and Technicas Reunidas J.V.
Dec 2003 - Sep 2005 -1 yr, 9 months
Egypt
- Job Details:1- Review project specifications, related codes and standard design drawings. 2- Review Manufacturer documents. 3- Review Installation Shop Drawings and made the relevant comments (if any) 4- Carry out QA/QC Inspection Procedures with relevant Manufacturer Rep. & Installation Subcontractors with aid of project & manufacturers’ specification and approved Shop drawings. 5- Inspect and approve site delivered material prior site usage. 6- Produce a construction Punch-List for construction & Installation of the Units 7- Participate in Commissioning & Start-up step by step procedure. 8- Participate in the meetings related to the relevant scope of work 9- Preparing & Submit to the Client Loop Folders for Instrument & Control Systems. 10- Respond to Client Punch-Lists & Queries related to the scope of work 11- Issue Field Inspection Report (FIR) Non-Conform reports (NCR) when applicable. 12- Internal & External Auditing. 13- Successful ISO Certificate Annual re-news
Power, Distillate, Sanitary Drainage ConstruactionFull Time
The Morganti Group Inc.
Nov 2000 - May 2003 -2 yrs, 6 months
United States
- Job Details:A) Design Review, Re-design, Modifications, Shop Drawings, Material Take-off, Quotations, Installation, Commissioning and Start up, Facilities Hand Over, O & M Manual Preparations, On Job Training for Electrical and Mechanical systems such as: 1. Frame 5 Gas Turbo Generators, Substations, Load Centers {22000 &11000 / 380 V transformers – MV, LV distribution switchgear - Emergency generators - Protection devices - Instrumentations – Underground cable duct bank design & routing - Motor Control Centers (MCC’s)- Power & Lighting Distribution Panels- site Lighting Systems – Interior & Exterior Electrical Work}. 2. Pump Stations {Submersible & Booster Pumps Systems, Control panels, Instruments, Protection, Wiring Diagrams Review / Modification, Suction & Discharge lines & Accessories, Panels Factory / Suppliers Inspection}. 3. Stainless Steel, Carbon Steel, Ductile, GRP Pipe Lines with Control Valves, Pipe Supports, etc. 4. Grounding (Earthing) & Lightening Protection Systems. 5. Fire Alarm System, Telephone System, Local Aria Network (LAN) Computer System, Building Management System, Programmable Logic Controller (PLC). 6. Dosing Systems 7. Slide & Sluice gates, Ductile Iron, Carbon Steel, Stainless Steel, Glass Reinforced Epoxy (GRP) Pipe Lines, Buildings’ Plumbing. 8. Potable water Pipeline Network Chlorination & disinfection. 9. HVAC Systems (Duct work & Equipment) & Automatic Temperature Control Systems (DDC, PLC System). B) Auto Cad New Design, modifications & Shop Drawings.
Education
BSc in Electrical
Alexandria University (ALEXU)Jan 1976 - Jan 1979 - 3 yr
College Diploma in Aviation Mechanical Engineering
Technical Army InstituteJan 1973 - Jan 1977 - 4 yr
Languages
English
FluentArabic
Fluent
Training & Certifications
Power Generation and Distribution Systems
US Air Acadmy·1992Jet Engine & Gas Turbine Heavy Maintenance
SNICMA France·1983