RT

Ritesh Thakur

Production Manager at Technocrats Plasma Systems Pvt. Ltd.

India

Work Experience

  • Production Manager

    Technocrats Plasma Systems Pvt. Ltd.

    May 2024 - Present -1 yr

    India

    • Job Details:Plan and oversee the entire machine-building production process, including manpower allocation, task scheduling, and performance monitoring. Continuously evaluate workforce efficiency and implement strategies to enhance productivity and streamline manufacturing operations. Facilitate strategic discussions & technical review meetings with the design department, department heads, CEO and managing directors to review ongoing projects and ensure necessary support is provided. Ensure seamless communication between the store, procurement, logistics and quality teams to optimize workflow efficiency and maintain uninterrupted operations on the shop floor. Report daily to the managing director on ongoing operations, key developments, and critical challenges to support informed decision-making and efficiency. Manage plant production, financial performance, and customer requirements, ensuring the efficient and systematic execution of planned activities. Optimize production efficiency by minimizing downtime, controlling operational costs, and upholding product quality and safety standards. Ensure the timely delivery of high-quality products, enhancing customer satisfaction, reinforcing client trust, and maintaining compliance with industry standards and organizational objectives. Collaborate with finance teams to develop precise production budgets and forecasts, ensuring alignment between manufacturing objectives and financial targets for optimal resource utilization and cost efficiency. Reviews and approves BOMs, ensuring technical accuracy and alignment with manufacturing standards. Works closely with the NPD team to integrate design intent with production feasibility for smooth product launch. Identify, evaluate, and manage external machining vendors to ensure seamless production while maintaining compliance with required tolerances, specifications, and quality standards. Monitor vendor performance, address delays proactively, and implement corrective actions to optimize supply chain efficiency.
  • Assistant Production Manager

    Gator Systems Pvt. Ltd.

    Apr 2022 - May 2024 -2 yrs, 1 month

    India

    • Job Details:Oversee daily production to meet planned targets, aligning with weekly and monthly goals, customer expectations for quality and delivery, and plant production, financial performance, and customer requirements. Oversee critical quality-related production documents and analyze the efficiency and effectiveness of ongoing manufacturing processes using engineering tools and methodologies. Oversee talent acquisition, monitor ongoing training, facilitate workforce skill development, and maintain communication with departmental managers to monitor stock throughput. Identify bottlenecks, implement new processes to enhance productivity, and successfully establish the 5S program to improve machine efficiency while enhancing overall equipment effectiveness (OEE) through data analysis. Develop work instructions for both machining and non-machining processes, implement them on the shop floor, and ensure strict compliance; continuously monitor daily rejection rates, monthly cost of poor quality (COPQ), and rejection parts per million (PPM) to adhere to company standards and promptly implement corrective actions to minimize waste and achieve cost savings.
  • Production & Planning Incharge

    Glassfibre & Allied Industries

    Jun 2018 - Apr 2022 -3 yrs, 10 months

    India

    • Job Details:Oversaw the complete production process, maintained up-to-date daily production records, promptly reported to the head of department (HOD), and compiled final inspection reports prior to material dispatch. Performed in-process FPA inspections and promptly addressed observed non-conformities with corrective measures, diligently completing daily non-conformity reports and conducting data analysis to forecast potential breakdowns and failures. Ensured that production targets were met with exceptional quality encompassing grade, surface finish, packaging, and customer-specified specifications. Collaborated with the quality assurance (QA) team to address customer complaints and proactively implemented corrective measures to prevent similar issues. Successfully implemented methodologies including Kanban, CTP (Critical to Process), CTQ (Critical to Quality), visual display, and visual control. Oversaw machine maintenance —both autonomous and preventive —while maintaining accurate records to minimize downtime and extend machine lifespan. Developed schedules and strategic plans to optimize production efficiency and achieve production targets, and pre-planned as well as coordinated the procurement of raw materials, tools, and machinery to facilitate seamless production. Oversaw the production team by delegating tasks, generating job cards, devising daily production schedules, efficiently allocating manpower, maintaining production equipment, monitoring inventory levels, liaising with cross-functional departments (engineering, quality control, and sales), and enforcing safety protocols to mitigate the risk of accidents and injuries.
  • Education

    • Bachelor's Degree in Mechanical Engineering

      Dilkap Research Institute of Engineering and Management Studies

      Jan 2014 - Jan 2018 - 4 yr

    Skills

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