
Ragab Mohamed Abdelbakey
Quality manager at Misr Beni Suef Cement Company
Beni Suef, Beni Suef, EgyptWork Experience
Quality managerFull Time
Misr Beni Suef Cement Company
Nov 2015 - Present -9 yrs, 7 months
Egypt , Beni Suef
- Job Details: Reporting to the plant manager daily or as per work conditions and tasks Coordinator for ISO 9001, ISO 14001, OHSAS 18001and CE-MARK Controlling and managing delivered raw material (Sand, Iron ore or Slag and Gypsum (low and high grade) Supervision on all analysis of delivered and fine (coal and pet cock) Excess moisture and lower heat of delivered coal and pet cock monthly reporting to set and specify the monthly penalty on the contractor Optimization and overcome different quarries problems (limestone and clay quarries), solving different quarries trace elements problems and implementing plans for strategy piles formations and consumption Implementing different lab tests on strength enhancer , grinding aids trials and other trials related to quality enhancing and other cost optimization trials Specify and confirming the quality of delivered material of iron, sand, gypsum and imported clinker Longitudinal and circular pile mix design, targets of different moduli and optimization of additives Fulfillment of mix design and mass balance with different types of fuels and by pass ratio decreasing Maintaining of different lab equipment’s including X-rays (ARL 9900 and ARL 9800) Different chemical analysis and physical tests updating and supervision including other quality assurance methods with X-ray Complete supervision and preparation for the radioactive material using license of the factory, radioactive licenses for users, importing and exporting of radioactive sources and X-RAY tubes Dynamic and static calibration of cross belt analyzers Fulfilling X-RAY stability and handling its trouble shooting Settling up different calibration curves on X RAY (OXASIS and XRF programs) Responsible for achieving kiln feed, clinker and cement targets and quality specification with optimizing cost as possible Implementing different programs on QCX system Keep different samples and sample points maintained Responsible for Water treatment in the local water station in the plant In the team of quarries survey (raw materials, fuel and clinker) Reporting monthly and yearly (heat consumption, power consumption) Monthly reporting on excess raw material and other delivered material consumption like high grade gypsum to achieve different targets of optimization and or imply a penalties or deduction of extra cost Involved in the process team, process measurements and reports Responsible for any customer complain, problems discussion, analyzing and customer satisfaction Present in Commissioning of the two coal mill (ball mills)
Quality SeniorFull Time
Jan 2014 - Oct 2015 -1 yr, 9 months
Egypt
- Job Details: Controlling mix pile formation according to targets using different types of clay and limestone Implementation of the whole analysis of coal (delivered and fine) and alternative fuels of different types (RDF, DSS and biomass) Handling quarries problems of Cl and Mg, and SO3 Controlling raw mill using (QCX Blend Expert 1616 FLS) and expert manual control Implementation of mix design and mass balance with coal and AFR Fulfilling Kiln Feed targets, standard deviation and trace elements limits X-RAY operation stability and troubleshooting handling QCX different program setting up and report management Present on HOT DISC commissioning Present in the commissioning of the second line (FLsmidth design) Present in Coal mill commissioning
Quality shift leaderFull Time
Sep 2010 - Dec 2013 -3 yrs, 3 months
Egypt
- Job Details: Controlling and handling quarries, delivered material and achieving mix pile targets controlling quarry limestone (high moisture and SO3 problems), specify and optimizing delivered clay Controlling raw mill using QCX (QCX Blend Expert 1287 FLS ) Achieving kiln feed, clinker and cement specifications keeping samplers and sample points in best running status Handling clinker isolation and consumption Present in the Commissioning of the plant
Education
Bachelor's Degree in chemistry
Beni Suef University (BSU)Jan 2008
Achievements
Misr Beni-Suef Company: Using overbeared material in the limestone quarry as gypsum in cement (IDEA AND IMPLEMENTATION) which saved a big cost instead of using just high grade gypsum Supervision of using new internal sand quarry (IDEA AND IMPLEMENTATION) Idea, Technical and economic study of using A type of that decrease the cost per ton of cement with 48 EGP Decreasing clinker consumption by (2) % that results in a very good cost saving and quality optimization, profit (11 EGP/ton cement) Decreasing high grade gypsum consumption by (1.5) % with monthly applying a penalty on extra consumption (IDEA AND IMPLEMENTATION) Supervision on repairing and modifying of all cement sampler (automatic samplers) fixing new sampler for kiln feed (manual sampler ) Opening unused quarry clay Decreasing the consumption of iron in raw mills by (50) % Decreasing sand consumption in raw mills by (50) % Increasing compression strength (28) day from (54) N/mm2 to (57) N/mm2
Skills
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
ISO 14001
2016ISO 9001
2016OHSAS 18001
2016 bureau process
FLsmidth·2015 Supervisors' management
FLsmidth·2015 Communication skills
FLsmidth·2013 safety training hours at Flsmidth (WNCC)
FLsmidth·2012Radioactive material user
2012 Water treatment company training
Beni Suef government·2009 Training in mining department, Egyptian national center of research
Beni Suef University·2008