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Ragab Mohamed Abdelbakey

Quality manager at Misr Beni Suef Cement Company

Beni Suef, Beni Suef, Egypt

Work Experience

  • Quality managerFull Time

    Misr Beni Suef Cement Company

    Nov 2015 - Present -9 yrs, 7 months

    Egypt , Beni Suef

    • Job Details: Reporting to the plant manager daily or as per work conditions and tasks  Coordinator for ISO 9001, ISO 14001, OHSAS 18001and CE-MARK  Controlling and managing delivered raw material (Sand, Iron ore or Slag and Gypsum (low and high grade)  Supervision on all analysis of delivered and fine (coal and pet cock)  Excess moisture and lower heat of delivered coal and pet cock monthly reporting to set and specify the monthly penalty on the contractor  Optimization and overcome different quarries problems (limestone and clay quarries), solving different quarries trace elements problems and implementing plans for strategy piles formations and consumption  Implementing different lab tests on strength enhancer , grinding aids trials and other trials related to quality enhancing and other cost optimization trials  Specify and confirming the quality of delivered material of iron, sand, gypsum and imported clinker  Longitudinal and circular pile mix design, targets of different moduli and optimization of additives  Fulfillment of mix design and mass balance with different types of fuels and by pass ratio decreasing  Maintaining of different lab equipment’s including X-rays (ARL 9900 and ARL 9800)  Different chemical analysis and physical tests updating and supervision including other quality assurance methods with X-ray  Complete supervision and preparation for the radioactive material using license of the factory, radioactive licenses for users, importing and exporting of radioactive sources and X-RAY tubes  Dynamic and static calibration of cross belt analyzers  Fulfilling X-RAY stability and handling its trouble shooting  Settling up different calibration curves on X RAY (OXASIS and XRF programs)  Responsible for achieving kiln feed, clinker and cement targets and quality specification with optimizing cost as possible  Implementing different programs on QCX system  Keep different samples and sample points maintained  Responsible for Water treatment in the local water station in the plant  In the team of quarries survey (raw materials, fuel and clinker)  Reporting monthly and yearly (heat consumption, power consumption)  Monthly reporting on excess raw material and other delivered material consumption like high grade gypsum to achieve different targets of optimization and or imply a penalties or deduction of extra cost  Involved in the process team, process measurements and reports  Responsible for any customer complain, problems discussion, analyzing and customer satisfaction  Present in Commissioning of the two coal mill (ball mills)
  • FLSmidth

    • Quality SeniorFull Time

      Jan 2014 - Oct 2015 -1 yr, 9 months

      Egypt

      • Job Details: Controlling mix pile formation according to targets using different types of clay and limestone  Implementation of the whole analysis of coal (delivered and fine) and alternative fuels of different types (RDF, DSS and biomass)  Handling quarries problems of Cl and Mg, and SO3  Controlling raw mill using (QCX Blend Expert 1616 FLS) and expert manual control  Implementation of mix design and mass balance with coal and AFR  Fulfilling Kiln Feed targets, standard deviation and trace elements limits  X-RAY operation stability and troubleshooting handling  QCX different program setting up and report management  Present on HOT DISC commissioning  Present in the commissioning of the second line (FLsmidth design)  Present in Coal mill commissioning
    • Quality shift leaderFull Time

      Sep 2010 - Dec 2013 -3 yrs, 3 months

      Egypt

      • Job Details: Controlling and handling quarries, delivered material and achieving mix pile targets  controlling quarry limestone (high moisture and SO3 problems), specify and optimizing delivered clay  Controlling raw mill using QCX (QCX Blend Expert 1287 FLS )  Achieving kiln feed, clinker and cement specifications  keeping samplers and sample points in best running status  Handling clinker isolation and consumption  Present in the Commissioning of the plant
  • medical sales representativeFull Time

    Adline Pharm

    Sep 2008 - Aug 2010 -1 yr, 11 months

    • Education

      • Bachelor's Degree in chemistry

        Beni Suef University (BSU)

        Jan 2008 

      Achievements

      Misr Beni-Suef Company:  Using overbeared material in the limestone quarry as gypsum in cement (IDEA AND IMPLEMENTATION) which saved a big cost instead of using just high grade gypsum  Supervision of using new internal sand quarry (IDEA AND IMPLEMENTATION)  Idea, Technical and economic study of using A type of that decrease the cost per ton of cement with 48 EGP  Decreasing clinker consumption by (2) % that results in a very good cost saving and quality optimization, profit (11 EGP/ton cement)  Decreasing high grade gypsum consumption by (1.5) % with monthly applying a penalty on extra consumption (IDEA AND IMPLEMENTATION)  Supervision on repairing and modifying of all cement sampler (automatic samplers) fixing new sampler for kiln feed (manual sampler )  Opening unused quarry clay  Decreasing the consumption of iron in raw mills by (50) %  Decreasing sand consumption in raw mills by (50) %  Increasing compression strength (28) day from (54) N/mm2 to (57) N/mm2

      Skills

      •  Data management
      •  Client assessment and analysis
      •  Staff development
      • Material Handling
      • confilect resolution

      Languages

      • Arabic

        Fluent
      • English

        Advanced

      Training & Certifications

      • ISO 14001

        2016
      • ISO 9001

        2016
      • OHSAS 18001

        2016
      •  bureau process

        FLsmidth·2015
      •  Supervisors' management

        FLsmidth·2015
      •  Communication skills

        FLsmidth·2013
      •  safety training hours at Flsmidth (WNCC)

        FLsmidth·2012
      • Radioactive material user

        2012
      •  Water treatment company training

        Beni Suef government·2009
      •  Training in mining department, Egyptian national center of research

        Beni Suef University·2008
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